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Gear Design Engineer Jobs (NOW HIRING)

Adecco

Design Engineer

San Diego, CA · On-site

$69.71 - $81.73/hr

Design and develop gearbox systems for gas turbine engines, including gear geometry, bearings, housings, and lubrication systems * Perform mechanical design and engineering analysis (FEA, thermal ...

Hollywood Woodwork

Design Engineer

Hollywood, FL · On-site

$21 - $25/hr

The Design Engineer at our millwork company is responsible for creating detailed designs and ... appropriate safety gear. Working Conditions: * Office environment with occasional visits to ...

Gleason

Tooling Design Engineer

Rochester, NY · On-site

$75K - $100K/yr

Gleason's product and service offerings include gear and transmission design software, gear ... An engineer in Work Holding Engineering (WHE) Group at The Gleason Works will design the components ...

ASSA ABLOY

Mechanical Design Engineer

Monroe, NC · On-site

$70K - $95K/yr

This is a hands-on engineering role where creativity meets precision-you'll design, prototype, test ... Mechanical dynamic system design requiring working knowledge in spring, bevel gear, rack and pinion ...

Allient Incorporated

Design Engineer

Watertown, NY · On-site

$75K - $95K/yr

... gear motors, electric motors and drives a plus - Ability to interpret an extensive variety of ... engineering design software such as Solidworks, MatLab, Altium, etc. Work Environment ...

ASSA ABLOY

Mechanical Design Engineer

Monroe, NC · On-site

$72K - $97K/yr

This is a hands-on engineering role where creativity meets precision-you'll design, prototype, test ... Mechanical dynamic system design requiring working knowledge in spring, bevel gear, rack and pinion ...

Assa Abloy

Mechanical Design Engineer

Monroe, NC · On-site

$72K - $97K/yr

This is a hands-on engineering role where creativity meets precision-you'll design, prototype, test ... Mechanical dynamic system design requiring working knowledge in spring, bevel gear, rack and pinion ...

Allient Incorporated

Design Engineer

Tulsa, OK · On-site

The Design Engineer provides engineering support for new customer application development, new ... gear motors, electric motors and drives a plus * Ability to interpret an extensive variety of ...

gleason

Tooling Design Engineer

Gleason, TN · On-site

Design tooling for all gear processing operations from cutting of blanks to final inspection for ... Work with Senior Engineers on the development and creation of non-standard tooling for specialized ...

Rivian

Sr. Mechanical Engineer, Gearbox

Tustin, CA · On-site

$107K - $134K/yr

ISO 1328 • Apply plastic gear design guidelines per Standard: VDI 2736 accounting for shrinkage ... electrical engineers to integrate gear trains with angle sensors and other position-sensing ...

gleason

Tooling Design Engineer

Gleason, TN · On-site

Design tooling for all gear processing operations from cutting of blanks to final inspection for ... Work with Senior Engineers on the development and creation of non-standard tooling for specialized ...

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GEAR Design Engineer information

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$27.5K

$94.5K

$154K

How much do gear design engineer jobs pay per year?

As of Aug 20, 2026, the average yearly pay for gear design engineer in the United States is $94,477.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,500.00 and $114,000.00 per year, depending on experience, location, and employer.

What does a gear design engineer do?

A Gear Design Engineer is responsible for developing and designing geared assemblies for various industrial purposes, sometimes including military applications. Gear Design Engineers analyze gear and spline designs to meet performance requirements, as well as other features that are essential to gearbox functionality, such as fluids, fasteners, bearings, and seals. Gear Design Engineers work to design, develop, and manufacture new and existing gear systems to help power vehicles and machines. They often meet customer specifications to create products designed precisely for clients' needs. Gear Design Engineers must be able to work both collaboratively and individually in order to complete their tasks.

What does a gear design engineer do?

A Gear Design Engineer specializes in designing gears and gear systems used in various machines and mechanical devices. Their responsibilities include selecting appropriate materials, calculating gear sizes and ratios, creating technical drawings, and ensuring the gears meet performance and safety standards. They often use computer-aided design (CAD) software and work closely with manufacturing and testing teams to bring their designs to production. Gear Design Engineers play a critical role in industries such as automotive, aerospace, and industrial machinery.

What are the key skills and qualifications needed to thrive as a gear design engineer, and why are they important?

To thrive as a Gear Design Engineer, you need a solid background in mechanical engineering principles, gear geometry, and materials science, typically supported by a relevant engineering degree. Proficiency in CAD software (such as SolidWorks or CATIA), gear analysis tools, and familiarity with industry standards like AGMA is essential. Attention to detail, strong problem-solving skills, and effective teamwork are critical soft skills in this role. These abilities ensure the development of reliable, efficient gear systems that meet technical requirements and industry standards.

What are some common challenges gear design engineers face when working on new projects?

Gear Design Engineers often encounter challenges such as balancing performance requirements with manufacturing constraints, ensuring proper gear meshing to minimize noise and vibration, and meeting tight project deadlines. Collaboration with manufacturing, quality assurance, and testing teams is essential to address issues like material selection and tolerance control. Staying updated with the latest design software and industry standards also helps engineers deliver innovative and reliable gear solutions.

What is the difference between Gear Design Engineer vs Mechanical Design Engineer?

AspectGear Design EngineerMechanical Design Engineer
Primary FocusDesigning gears and gear systemsDesigning various mechanical components and systems
Required SkillsGear mechanics, CAD, materialsBroad mechanical engineering skills, CAD, materials
Work EnvironmentManufacturing, automotive, aerospaceMultiple industries including manufacturing, robotics, automotive
CertificationsOptional specialized certifications in gear designProfessional Engineer (PE) license often beneficial

While both roles involve mechanical design and CAD skills, Gear Design Engineers specialize in gear systems, whereas Mechanical Design Engineers work on a broader range of mechanical components across various industries.

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GEAR Design Engineer jobs near you
Infographic showing various Gear Design Engineer job openings in the United States as of August 2026, with employment types broken down into 89% Full Time, 7% Part Time, and 4% Contract. Highlights an 83% Physical, 5% Hybrid, and 12% Remote job distribution, with an average salary of $94,477 per year, or $45.4 per hour.

Senior Transmission Design Engineer

Astro Mechanica

San Francisco, CA • On-site

$150K - $225K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 6 days ago

Job description

ABOUT US:
Astro Mechanica is a vertically integrated aerospace company building a faster, more connected future. Our mission is to democratize high-speed flight by making supersonic travel flexible, accessible, and sustainable. We believe that rapid, on-demand, point-to-point global mobility will become the new standard for moving people and goods across the planet. To achieve this, we are integrating our advanced airframe and engine technologies-which include Duality™, our proprietary dual-use propulsion system-with a new flight operations model to make supersonic transport as efficient and economical as commercial air travel is today. In the near term, we are developing adaptable, high-speed systems to close aircraft performance gaps for the United States government.
WHO WE ARE:
We're a team of passionate engineers dedicated to advancing aerospace. We're generalists with specialist depth, united by a flat structure and a shared obsession with building things that work well. We move fast, stay pragmatic, and let engineering excellence speak louder than hierarchy.
WHO YOU ARE:
Astro Mechanica is looking for a Senior Transmission Design Engineer to join our growing team. The ideal candidate is someone who has a deep-seated understanding of complex system dynamics and can take full ownership of design and validation of high-speed power transmission systems. Your work at Astro Mechanica will have a direct impact on the configuration and performance of the turboelectric adaptive jet engine.
In this role, your mission will be to architect, analyze, build, and test critical power transmission systems to power the electric propulsion systems. You will collaborate between propulsion, aircraft, and test teams to deliver optimized transmission hardware for the flight vehicle, proven through rigorous ground testing. You are attentive to detail and enjoy solving nuanced, interconnected problems.
WHAT YOU'LL DO:
  • Architect high-performance, high-speed geartrain systems with consideration for high-speed rotordynamic effects, lubrication, and highly integrated interfaces
  • Perform gear design calculations (AGMA/ISO standards), including load capacity, contact stress, and bending fatigue
  • Conduct dynamic analysis of rotating systems including vibration, critical speed, and noise, vibration, harshness (KissSoft, Simcenter, SMT MASTA, Ansys)
  • Design and analyze custom shaft, bearing, housing, and lubrication system hardware and establish subsystem testing to validate component performance
  • Specify qualification testing and analyze test data for hardware behavior and performance characterization
  • Improve and maintain the accuracy of simulation models through anchoring to historical and internally generated test data
  • Define instrumentation placement with understanding of measurement limitations
  • Diagnose hardware/software problems efficiently and perform corrective actions

WHAT WE'RE LOOKING FOR:
  • 5+ years hands-on experience with transmission design and/or test in automotive, aerospace, or power generation applications
  • Foundational knowledge of rotordynamics, fatigue effects, lubrication systems, and transmission failure modes
  • Familiarity with test instrumentation, data reduction, and anchoring analysis with experimental results
  • Takes initiative for continuous improvement (not just completing assigned tasks)
  • Flexibility to work in a fast-paced and high-growth environment
  • Attentive to detail and maintain a high level of quality in all work

PERKS & BENEFITS:
  • Comprehensive medical, dental, and vision insurance, including Flexible Spending Accounts (FSA)
  • 401(k) program and transparent stock option plan
  • Self-managed and flexible time-off policy, including PTO, paid holidays, and sick time
  • Flexible work environment
ADDITIONAL INFORMATION:
At Astro Mechanica, we highly value in-office work to foster collaboration and strengthen our company culture. We consider working in the office five days a week an essential part of the employee's role.
Astro Mechanica is an equal opportunity employer. We proudly recruit and hire a diverse workforce and are committed to creating an inclusive environment for all employees.

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