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Gear Design Engineer Jobs in Dallas, TX (NOW HIRING)

ESAB

Sr Mechanical Engineer

Denton, TX · On-site

$98K - $129K/yr

Design and validate precision mechanical and electro-mechanical assemblies including: * Gear trains ... Conduct and review engineering analyses (hand calculations, FEA, fatigue, thermal). * Select ...

ESAB

Sr Mechanical Engineer

Denton, TX · On-site

$98K - $129K/yr

Design and validate precision mechanical and electromechanical assemblies including: * Gear trains ... Conduct and review engineering analyses (hand calculations, FEA, fatigue, thermal). * Select ...

ESAB

Sr Mechanical Project Engineer

Denton, TX · On-site

$80 - $120/hr

Mechanical Design & Engineering** + Design and validate precision mechanical and electro‐mechanical assemblies including: - Gear trains, bearings, seals, housings, frames, and motion systems ...

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All JobsGear Design Engineer JobsGear Design Engineer Jobs in Dallas, TX

Gear Design Engineer information

See Dallas, TX salary details

$27.1K

$93.2K

$152K

How much do gear design engineer jobs pay per year?

As of Aug 24, 2026, the average yearly pay for gear design engineer in Dallas, TX is $93,229.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,555.00 and $112,493.00 per year, depending on experience, location, and employer.

What does a gear design engineer do?

A Gear Design Engineer is responsible for developing and designing geared assemblies for various industrial purposes, sometimes including military applications. Gear Design Engineers analyze gear and spline designs to meet performance requirements, as well as other features that are essential to gearbox functionality, such as fluids, fasteners, bearings, and seals. Gear Design Engineers work to design, develop, and manufacture new and existing gear systems to help power vehicles and machines. They often meet customer specifications to create products designed precisely for clients' needs. Gear Design Engineers must be able to work both collaboratively and individually in order to complete their tasks.

What does a gear design engineer do?

A Gear Design Engineer specializes in designing gears and gear systems used in various machines and mechanical devices. Their responsibilities include selecting appropriate materials, calculating gear sizes and ratios, creating technical drawings, and ensuring the gears meet performance and safety standards. They often use computer-aided design (CAD) software and work closely with manufacturing and testing teams to bring their designs to production. Gear Design Engineers play a critical role in industries such as automotive, aerospace, and industrial machinery.

What are the key skills and qualifications needed to thrive as a gear design engineer, and why are they important?

To thrive as a Gear Design Engineer, you need a solid background in mechanical engineering principles, gear geometry, and materials science, typically supported by a relevant engineering degree. Proficiency in CAD software (such as SolidWorks or CATIA), gear analysis tools, and familiarity with industry standards like AGMA is essential. Attention to detail, strong problem-solving skills, and effective teamwork are critical soft skills in this role. These abilities ensure the development of reliable, efficient gear systems that meet technical requirements and industry standards.

What are some common challenges gear design engineers face when working on new projects?

Gear Design Engineers often encounter challenges such as balancing performance requirements with manufacturing constraints, ensuring proper gear meshing to minimize noise and vibration, and meeting tight project deadlines. Collaboration with manufacturing, quality assurance, and testing teams is essential to address issues like material selection and tolerance control. Staying updated with the latest design software and industry standards also helps engineers deliver innovative and reliable gear solutions.

What is the difference between Gear Design Engineer vs Mechanical Design Engineer?

AspectGear Design EngineerMechanical Design Engineer
Primary FocusDesigning gears and gear systemsDesigning various mechanical components and systems
Required SkillsGear mechanics, CAD, materialsBroad mechanical engineering skills, CAD, materials
Work EnvironmentManufacturing, automotive, aerospaceMultiple industries including manufacturing, robotics, automotive
CertificationsOptional specialized certifications in gear designProfessional Engineer (PE) license often beneficial

While both roles involve mechanical design and CAD skills, Gear Design Engineers specialize in gear systems, whereas Mechanical Design Engineers work on a broader range of mechanical components across various industries.

More about Gear Design Engineer jobs

What are the most commonly searched types of Gear Design Engineer jobs in Dallas, TX?

The most popular types of Gear Design Engineer jobs in Dallas, TX are:

What are popular job titles related to Gear Design Engineer jobs in Dallas, TX?

For Gear Design Engineer jobs in Dallas, TX, the most frequently searched job titles are:

What job categories do people searching Gear Design Engineer jobs in Dallas, TX look for?

The top searched job categories for Gear Design Engineer jobs in Dallas, TX are:

Gear Design Engineer jobs near you
Infographic showing various Gear Design Engineer job openings in Dallas, TX as of August 2026, with employment types broken down into 89% Full Time, 8% Part Time, and 3% Contract. Highlights an 82% Physical, 5% Hybrid, and 13% Remote job distribution, with an average salary of $93,229 per year, or $44.8 per hour.

Low Observable Design and Analysis

Dallas, TX

Raytheon

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Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 13 days ago

Job description

Date Posted:

2026-08-10

Country:

United States of America

Location:

US-AZ-TUCSON-827C ~ 1151 E Hermans Rd ~ BLDG 827C (External Site)

Position Role Type:

Onsite

U.S. Citizen, U.S. Person, or Immigration Status Requirements:

Active and transferable U.S. government issued security clearance is required prior to start date.​ U.S. citizenship is required, as only U.S. citizens are eligible for a security clearance​

Security Clearance Type:

Secret - Current

Security Clearance Status:

Active and existing security clearance required on day 1

At Raytheon, the foundation of everything we do is rooted in our values and a higher calling – to help our nation and allies defend freedoms and deter aggression. We bring the strength of more than 100 years of experience and renowned engineering expertise to meet the needs of today’s mission and stay ahead of tomorrow’s threat. Our team solves tough, meaningful problems that create a safer, more secure world.   

Raytheon is an industry leader in Stealth Technology. We are involved in all phases of development, production, and maintenance of Low Observable (LO) weapon systems. You will be working on cutting-edge projects, developing next-generation materials, and integrating advanced signature control techniques into our defense systems.

What You Will Do

  • Radar Cross Section (RCS) design, analysis, and test

  • You will work in integrated product teams to incorporate advanced signature control techniques into deliverable products and aid in the assessment of system level performance. 

  • Proposal Writing and Basis of Estimate (BOE) development.

  • Present results of testing, analysis, and design efforts to internal and external customers

This job is in Tucson, AZ and the position is onsite

Qualifications You Must Have

  • Typically requires a degree in Science, Technology, Engineering or Mathematics (STEM) and a minimum of 8 years of prior relevant experience, or An Advanced Degree in a related field and minimum 5 years experience

  • Experience performing RCS measurement/testing, prediction, and/or design

  • Secret Security Clearance

Qualifications We Prefer

  • Experience with high temperature RCS reduction techniques

  • Experience with Infrared signature analysis and reduction techniques

  • Experience in Laser Cross Section reduction techniques

  • Experience using industry standard computational electromagnetic (CEM) codes such as SENTRi & XPATCH

  • Advanced Degree in Science, Technology, Engineering or Mathematics (STEM)

  • Top Secret Security Clearance

What We Offer

• Our values drive our actions, behaviors, and performance with a vision for a safer, more connected world. At RTX we value: Safety, Trust, Respect, Accountability, Collaboration, and Innovation.

Relocation Eligibility

Learn More & Apply Now!

• Please consider the following role type definition as you apply for this role. Onsite: Employees who are working in Onsite roles will work primarily onsite. This includes all production and maintenance employees, as they are essential to the development of our products.

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As part of our commitment to maintaining a secure hiring process, candidates may be asked to attend select steps of the interview process in-person at one of our office locations, regardless of whether the role is designated as on-site, hybrid or remote.

The salary range for this role is 107,500 USD - 204,500 USD. The salary range provided is a good faith estimate representative of all experience levels. RTX considers several factors when extending an offer, including but not limited to, the role, function and associated responsibilities, a candidate’s work experience, location, education/training, and key skills. Hired applicants may be eligible for benefits, including but not limited to, medical, dental, vision, life insurance, short-term disability, long-term disability, 401(k) match, flexible spending accounts, flexible work schedules, employee assistance program, Employee Scholar Program, parental leave, paid time off, and holidays. Specific benefits are dependent upon the specific business unit as well as whether or not the position is covered by a collective-bargaining agreement. Hired applicants may be eligible for annual short-term and/or long-term incentive compensation programs depending on the level of the position and whether or not it is covered by a collective-bargaining agreement. Payments under these annual programs are not guaranteed and are dependent upon a variety of factors including, but not limited to, individual performance, business unit performance, and/or the company’s performance. This role is a U.S.-based role. If the successful candidate resides in a U.S. territory, the appropriate pay structure and benefits will apply. RTX anticipates the application window closing approximately 40 days from the date the notice was posted. However, factors such as candidate flow and business necessity may require RTX to shorten or extend the application window.

RTX is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability or veteran status, or any other applicable state or federal protected class. RTX provides affirmative action in employment for qualified Individuals with a Disability and Protected Veterans in compliance with Section 503 of the Rehabilitation Act and the Vietnam Era Veterans’ Readjustment Assistance Act.

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