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Internship Gear Design Engineer Jobs (NOW HIRING)

Figure

Senior Gear Design Engineer

San Jose, CA · On-site

$160K - $250K/yr

We are looking for a Senior Gear Design Engineer to own gear and transmission design for our humanoid robot's hands - some of the most power-dense, space-constrained actuators in the world. You will ...

Figure

Senior Gear Design Engineer

San Jose, CA · On-site

$160K - $250K/yr

We are looking for a Senior Gear Design Engineer to own gear and transmission design for our humanoid robot's hands - some of the most power-dense, space-constrained actuators in the world. You will ...

OpenAI

Actuator Gear Design Engineer

San Francisco, CA · On-site

$266K - $380K/yr

About the Role We are seeking an Actuator Gear Design Engineer to lead the development of custom gears and gear stages for advanced robotic systems. You will own actuator development from early ...

Milwaukee Tool

Design Engineer II

Brookfield, WI · On-site

As a Design Engineer II for Milwaukee you will be located at our Brookfield, WI office. Our ... gear design, statics and dynamics, noise and vibration and a variety of machine element design.

Milwaukee Tool

Design Engineer II

Brookfield, WI

As a Design Engineer II for Milwaukee you will be located at our Brookfield, WI office. Our ... gear design, statics and dynamics, noise and vibration and a variety of machine element design.

Milwaukee Tool

Design Engineer II

Brookfield, WI · On-site

Design Engineer II - Trade Tool NPD INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool we firmly ... gear design, statics and dynamics, noise and vibration and a variety of machine element design.

Milwaukee Tool

Design Engineer II

Brookfield, WI · On-site

Design Engineer II Design Engineer II - Power Tools NPD INNOVATE WITHOUT BOUNDARIES! At Milwaukee ... gear design, statics and dynamics, noise and vibration and a variety of machine element design.

Milwaukee Tool

Design Engineer II

Brookfield, WI

Design Engineer II - Trade Tool NPD INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool we firmly ... gear design, statics and dynamics, noise and vibration and a variety of machine element design.

Milwaukee Tool

Design Engineer II

Brookfield, WI · On-site

Design Engineer II Design Engineer II - Power Tools NPD INNOVATE WITHOUT BOUNDARIES! At Milwaukee ... gear design, statics and dynamics, noise andvibrationand a variety of machine element design.

ZF

Engineering Analyst II - Gear Design

Marysville, MI · On-site

Test Engineering/Analysis, Gear Manufacturing Analysis/Planning, Product Design/Development, Program/Launch Management. * Strong mechanical aptitude. * Working knowledge of AutoCAD 2D and 3D for ...

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Internship Gear Design Engineer information

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How much do internship gear design engineer jobs pay per hour?

As of Aug 31, 2026, the average hourly pay for internship gear design engineer in the United States is $19.31, according to ZipRecruiter salary data. Most workers in this role earn between $16.11 and $20.91 per hour, depending on experience, location, and employer.

What does an internship gear design engineer do?

An Internship Gear Design Engineer assists in the design, analysis, and testing of gears used in various mechanical systems, such as automotive transmissions or industrial machinery. They work closely with senior engineers to create CAD models, run simulations, and support prototype development. Interns may also help with drafting technical documentation and participating in team meetings. This role provides hands-on experience in mechanical engineering principles and the gear design process.

What types of projects and responsibilities can an internship gear design engineer expect during their internship?

As an Internship Gear Design Engineer, you will typically work on assisting with the design, testing, and analysis of gears and gear systems for various mechanical applications. Interns often support senior engineers by creating CAD models, running simulations, and contributing to prototype assembly and testing. You may also participate in team meetings, collaborate with manufacturing and quality departments, and help document design processes. This hands-on experience allows you to apply academic knowledge to real-world engineering challenges and gain insight into the full product development cycle.

What are the key skills and qualifications needed to thrive as an internship gear design engineer, and why are they important?

To thrive as an Internship Gear Design Engineer, you need a strong grasp of mechanical engineering fundamentals, gear theory, and CAD design, often supported by ongoing or completed coursework in mechanical or automotive engineering. Familiarity with CAD software like SolidWorks or CATIA, and simulation tools such as ANSYS, is typically required, and knowledge of industry standards (like AGMA) is beneficial. Strong problem-solving skills, attention to detail, and effective teamwork and communication abilities help interns excel in collaborative and technical environments. These skills and qualifications are crucial for designing reliable gear systems, meeting project requirements, and contributing positively to engineering teams.

What is the difference between Internship Gear Design Engineer vs Gear Design Engineer?

AspectInternship Gear Design EngineerGear Design Engineer
QualificationsEnrolled in or recent graduate of engineering program, basic CAD skillsBachelor's or higher in Mechanical Engineering, experience in gear design
Work EnvironmentInternship setting, supervised, entry-level tasksFull-time professional role, independent project work
Industry UsageInternship programs in manufacturing and automotive companiesDesign and manufacturing firms, automotive, aerospace industries

The main difference is that an Internship Gear Design Engineer is a temporary, entry-level position for students or recent graduates gaining experience, while a Gear Design Engineer is a full-time professional responsible for designing gears, often with more advanced skills and responsibilities.

What cities are hiring for Internship Gear Design Engineer jobs?

Cities with the most Internship Gear Design Engineer job openings:

What are the most commonly searched types of Gear Design Engineer jobs?

The most popular types of Gear Design Engineer jobs are:

What states have the most Internship Gear Design Engineer jobs?

States with the most job openings for Internship Gear Design Engineer jobs include:

Internship Gear Design Engineer jobs near you
Infographic showing various Internship Gear Design Engineer job openings in the United States as of August 2026, with employment types broken down into 1% Internship, 88% Full Time, 6% Part Time, and 5% Contract. Highlights an 84% Physical, 5% Hybrid, and 11% Remote job distribution, with an average salary of $40,174 per year, or $19.3 per hour.

Senior Gear Design Engineer

San Jose, CA • On-site

Figure
See more jobs at Figureexternal

$160K - $250K/yr

Full-time

Posted 14 days ago

Job description

Figure is an AI robotics company developing autonomous general-purpose humanoid robots. The goal of the company is to ship humanoid robots with human level intelligence. Its robots are engineered to perform a variety of tasks in the home and commercial markets. Figure is based in San Jose, CA and requires 5 days/week in-office collaboration.
We are looking for a Senior Gear Design Engineer to own gear and transmission design for our humanoid robot's hands - some of the most power-dense, space-constrained actuators in the world. You will take gear trains from first-principles sizing through validation and into mass manufacturing, defining how our robot grasps and manipulates the world.
Responsibilities:
  • Own gear design end-to-end: system-level sizing, macro and micro geometry definition, rating and life analysis, prototyping, validation, and ramp to mass production.
  • Perform gear sizing, contact/bending stress analysis, and micro-geometry optimization (profile and lead modifications) in KISSsoft to meet efficiency, durability, backlash, and NVH targets.
  • Design gears, shafts, and transmission assemblies in 3D CAD (CATIA) that satisfy extreme packaging, load, and durability requirements of a high-DOF robotic hand.
  • Define gear manufacturing strategy - cutting, grinding, powder metal, MIM, or plastics - and drive DFM with suppliers from first articles through high-volume production.
  • Generate accurate 2D drawings with gear data tables and GD&T per ASME Y14.5, and define inspection and metrology plans for incoming quality.
  • Build and run test rigs to characterize efficiency, backlash, wear, and fatigue life; correlate test data back to analytical models.
  • Collaborate closely with actuator, structures, EE, and manufacturing teams - proactively identifying risks, driving decisions, and unblocking the program without waiting to be asked.

Requirements:
  • 7+ years of experience designing gears and geared transmissions
  • Bachelor's or Master's Degree in Mechanical Engineering, Robotics, Mechatronics, or similar field
  • Demonstrated ownership of complete gear designs from initial sizing through mass manufacturing
  • Proficiency in KISSsoft (or equivalent) for gear rating, contact analysis, and micro-geometry optimization
  • Proficiency in CATIA (or equivalent high-end 3D CAD) for complex geometry and large assemblies
  • Working knowledge of AGMA/ISO gear rating standards, gear metrology, and tolerancing
  • Experience with gear manufacturing processes (hobbing, shaping, skiving, grinding, powder metal, MIM, or injection molding) and supplier development
  • A strong team player with a high sense of agency - you take ownership of outcomes, communicate openly, and elevate the people around you

Bonus Qualifications:
  • Experience with small-module, high-ratio, or high-power-density gearing (planetary, cycloidal, or strain wave)
  • Experience in robotics, surgical devices, aerospace actuation, or automotive e-drive transmissions
  • Familiarity with lubrication selection, grease DOE, and tribology for compact gearboxes
  • Experience with fatigue modeling, bearing life characterization, and accelerated life testing
  • Experience taking a product through NPI builds (EVT/DVT/PVT) and FATP at volume

The US base salary range for this full-time position is between $160,000 - $250,000 annually.
The pay offered for this position may vary based on several individual factors, including job-related knowledge, skills, and experience. The total compensation package may also include additional components/benefits depending on the specific role. This information will be shared if an employment offer is extended.

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