ZipRecruiter

Log In

1

Flexible Gear Design Engineer Jobs (NOW HIRING)

Figure

Senior Gear Design Engineer

San Jose, CA · On-site

$160K - $250K/yr

We are looking for a Senior Gear Design Engineer to own gear and transmission design for our humanoid robot's hands - some of the most power-dense, space-constrained actuators in the world. You will ...

New

Figure

Senior Gear Design Engineer

San Jose, CA · On-site

$160K - $250K/yr

We are looking for a Senior Gear Design Engineer to own gear and transmission design for our humanoid robot's hands - some of the most power-dense, space-constrained actuators in the world. You will ...

New

OpenAI

Actuator Gear Design Engineer

San Francisco, CA · On-site

$266K - $380K/yr

About the Role We are seeking an Actuator Gear Design Engineer to lead the development of custom gears and gear stages for advanced robotic systems. You will own actuator development from early ...

Milwaukee Tool

Design Engineer II

Brookfield, WI · On-site

As a Design Engineer II for Milwaukee you will be located at our Brookfield, WI office. Our ... gear design, statics and dynamics, noise and vibration and a variety of machine element design.

Milwaukee Tool

Design Engineer

Brookfield, WI · On-site

Design Engineer Design Engineer I - Electrical/Plumbing Development (P&E) INNOVATE WITHOUT ... gear design, statics and dynamics, noise and vibration and a variety of machine element design.

Milwaukee Tool

Design Engineer II

Brookfield, WI · On-site

Design Engineer II Design Engineer II - Power Tools NPD INNOVATE WITHOUT BOUNDARIES! At Milwaukee ... gear design, statics and dynamics, noise and vibration and a variety of machine element design.

next page

Showing results 1-20

All JobsManufacturing JobsProduct Manufacturing JobsMechanical Design Engineer JobsFlexible Gear Design Engineer Jobs

Flexible Gear Design Engineer information

See salary details

$40.5K

$111.5K

$164.5K

How much do flexible gear design engineer jobs pay per year?

As of Aug 20, 2026, the average yearly pay for flexible gear design engineer in the United States is $111,500.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,000.00 and $139,000.00 per year, depending on experience, location, and employer.

What is the difference between Flexible Gear Design Engineer vs Gear Design Engineer?

AspectFlexible Gear Design EngineerGear Design Engineer
Required CredentialsBachelor's or higher in Mechanical Engineering, CAD proficiencyBachelor's or higher in Mechanical Engineering, CAD proficiency
Work EnvironmentDesign labs, manufacturing facilities, R&D departmentsDesign labs, manufacturing facilities, R&D departments
Industry UsageAutomotive, aerospace, industrial machineryAutomotive, industrial machinery, consumer products
Common Search IntentDesigning flexible gears, specialized gear systemsStandard gear design, gear system development

Flexible Gear Design Engineers focus on designing adaptable, flexible gear systems often used in complex machinery, requiring specialized knowledge of flexible materials and systems. Gear Design Engineers typically work on standard gear systems for various industries. While both roles require similar credentials and work environments, the Flexible Gear Design Engineer specializes in flexible, adaptable gear solutions, making them suitable for projects demanding high customization and innovation.

What cities are hiring for Flexible Gear Design Engineer jobs?

Cities with the most Flexible Gear Design Engineer job openings:

What are the most commonly searched types of Gear Design Engineer jobs?

The most popular types of Gear Design Engineer jobs are:

What states have the most Flexible Gear Design Engineer jobs?

States with the most job openings for Flexible Gear Design Engineer jobs include:

Flexible Gear Design Engineer jobs near you

Senior Gear Design Engineer

Figure

San Jose, CA • On-site

$160K - $250K/yr

Full-time

Posted 3 days ago

New

Job description

Figure is an AI robotics company developing autonomous general-purpose humanoid robots. The goal of the company is to ship humanoid robots with human level intelligence. Its robots are engineered to perform a variety of tasks in the home and commercial markets. Figure is based in San Jose, CA and requires 5 days/week in-office collaboration.
We are looking for a Senior Gear Design Engineer to own gear and transmission design for our humanoid robot's hands - some of the most power-dense, space-constrained actuators in the world. You will take gear trains from first-principles sizing through validation and into mass manufacturing, defining how our robot grasps and manipulates the world.
Responsibilities:
  • Own gear design end-to-end: system-level sizing, macro and micro geometry definition, rating and life analysis, prototyping, validation, and ramp to mass production.
  • Perform gear sizing, contact/bending stress analysis, and micro-geometry optimization (profile and lead modifications) in KISSsoft to meet efficiency, durability, backlash, and NVH targets.
  • Design gears, shafts, and transmission assemblies in 3D CAD (CATIA) that satisfy extreme packaging, load, and durability requirements of a high-DOF robotic hand.
  • Define gear manufacturing strategy - cutting, grinding, powder metal, MIM, or plastics - and drive DFM with suppliers from first articles through high-volume production.
  • Generate accurate 2D drawings with gear data tables and GD&T per ASME Y14.5, and define inspection and metrology plans for incoming quality.
  • Build and run test rigs to characterize efficiency, backlash, wear, and fatigue life; correlate test data back to analytical models.
  • Collaborate closely with actuator, structures, EE, and manufacturing teams - proactively identifying risks, driving decisions, and unblocking the program without waiting to be asked.

Requirements:
  • 7+ years of experience designing gears and geared transmissions
  • Bachelor's or Master's Degree in Mechanical Engineering, Robotics, Mechatronics, or similar field
  • Demonstrated ownership of complete gear designs from initial sizing through mass manufacturing
  • Proficiency in KISSsoft (or equivalent) for gear rating, contact analysis, and micro-geometry optimization
  • Proficiency in CATIA (or equivalent high-end 3D CAD) for complex geometry and large assemblies
  • Working knowledge of AGMA/ISO gear rating standards, gear metrology, and tolerancing
  • Experience with gear manufacturing processes (hobbing, shaping, skiving, grinding, powder metal, MIM, or injection molding) and supplier development
  • A strong team player with a high sense of agency - you take ownership of outcomes, communicate openly, and elevate the people around you

Bonus Qualifications:
  • Experience with small-module, high-ratio, or high-power-density gearing (planetary, cycloidal, or strain wave)
  • Experience in robotics, surgical devices, aerospace actuation, or automotive e-drive transmissions
  • Familiarity with lubrication selection, grease DOE, and tribology for compact gearboxes
  • Experience with fatigue modeling, bearing life characterization, and accelerated life testing
  • Experience taking a product through NPI builds (EVT/DVT/PVT) and FATP at volume

The US base salary range for this full-time position is between $160,000 - $250,000 annually.
The pay offered for this position may vary based on several individual factors, including job-related knowledge, skills, and experience. The total compensation package may also include additional components/benefits depending on the specific role. This information will be shared if an employment offer is extended.

Apply