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Gear Design Engineer Jobs in Wisconsin (NOW HIRING)

Milwaukee Tool

Design Engineer

Brookfield, WI · On-site

Design Engineer Design Engineer I - Electrical/Plumbing Development (P&E) INNOVATE WITHOUT ... gear design, statics and dynamics, noise and vibration and a variety of machine element design.

Milwaukee Tool

Design Engineer II

Brookfield, WI · On-site

Design Engineer II - Trade Tool NPD INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool we firmly ... gear design, statics and dynamics, noise and vibration and a variety of machine element design.

Milwaukee Tool

Design Engineer II

Brookfield, WI · On-site

Design Engineer II Design Engineer II - Power Tools NPD INNOVATE WITHOUT BOUNDARIES! At Milwaukee ... gear design, statics and dynamics, noise and vibration and a variety of machine element design.

Milwaukee Tool

Design Engineer II

Brookfield, WI

Design Engineer II - Trade Tool NPD INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool we firmly ... gear design, statics and dynamics, noise and vibration and a variety of machine element design.

Milwaukee Tool

Design Engineer II

Brookfield, WI

Design Engineer II Design Engineer II - Power Tools NPD INNOVATE WITHOUT BOUNDARIES! At Milwaukee ... gear design, statics and dynamics, noise andvibrationand a variety of machine element design.

Milwaukee Tool

Design Engineer

Brookfield, WI

Design Engineer Design EngineerI-Electrical/Plumbing Development (P&E) INNOVATE WITHOUT BOUNDARIES ... gear design, statics and dynamics, noise andvibrationand a variety of machine element design.

Northern Gear

Design Engineer

Muskego, WI · On-site

$55K - $70K/yr

Northern Gear & Machining is looking for a skilled Design Engineer to join our growing team. This position is ideal for someone who enjoys turning concepts into accurate, manufacturable designs and ...

Northern Gear

Design Engineer

Muskego, WI · On-site

$55K - $70K/yr

Northern Gear & Machining is looking for a skilled Design Engineer to join our growing team. This position is ideal for someone who enjoys turning concepts into accurate, manufacturable designs and ...

Leer, Inc.

Design Engineer

Lisbon, WI · On-site

DESIGN ENGINEER Location: New Lisbon, WI As a Design Engineer, you will drive innovation by ... Gear • Cares Program - up to 50% off fitness equipment or gym membership • Community ...

Leer, Inc.

Design Engineer

New Lisbon, WI

DESIGN ENGINEER Location: New Lisbon, WI As a Design Engineer, you will drive innovation by ... toes Leer Gear Cares Program - up to 50% off fitness equipment or gym membership Community ...

Milwaukee Tool

Sr Design Engineer

Brookfield, WI

Senior Design Engineer DRIVEN TO SET THE STANDARD. At Milwaukee Tool, we strive to be the best ... Design and analyze gear-driven systems and mechanisms, including sound and vibration/response of ...

Milwaukee Tool

Sr Design Engineer

Brookfield, WI · On-site

Senior Design Engineer DRIVEN TO SET THE STANDARD. At Milwaukee Tool, we strive to be the best ... Design and analyze gear-driven systems and mechanisms, including sound and vibration/response of ...

Northern Gear

CNC Manufacturing Engineer

Muskego, WI · On-site

$80K - $100K/yr

Northern Gear and Machining is seeking an experienced CNC Manufacturing Engineer to collaborate ... Experience with Master Cam, Solid Works, Inventor, Cad Cam * A creative problem solver * Be able to ...

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All JobsGear Design Engineer JobsGear Design Engineer Jobs in Wisconsin

Gear Design Engineer information

See Wisconsin salary details

$25.1K

$86.3K

$140.6K

How much do gear design engineer jobs pay per year?

As of Jul 20, 2026, the average yearly pay for gear design engineer in Wisconsin is $86,270.00, according to ZipRecruiter salary data. Most workers in this role earn between $65,289.00 and $104,097.00 per year, depending on experience, location, and employer.

What Does a Gear Design Engineer Do?

A Gear Design Engineer is responsible for developing and designing geared assemblies for various industrial purposes, sometimes including military applications. Gear Design Engineers analyze gear and spline designs to meet performance requirements, as well as other features that are essential to gearbox functionality, such as fluids, fasteners, bearings, and seals. Gear Design Engineers work to design, develop, and manufacture new and existing gear systems to help power vehicles and machines. They often meet customer specifications to create products designed precisely for clients' needs. Gear Design Engineers must be able to work both collaboratively and individually in order to complete their tasks.

What are the key skills and qualifications needed to thrive as a Gear Design Engineer, and why are they important?

To thrive as a Gear Design Engineer, you need a solid background in mechanical engineering principles, gear geometry, and materials science, typically supported by a relevant engineering degree. Proficiency in CAD software (such as SolidWorks or CATIA), gear analysis tools, and familiarity with industry standards like AGMA is essential. Attention to detail, strong problem-solving skills, and effective teamwork are critical soft skills in this role. These abilities ensure the development of reliable, efficient gear systems that meet technical requirements and industry standards.

What does a Gear Design Engineer do?

A Gear Design Engineer specializes in designing gears and gear systems used in various machines and mechanical devices. Their responsibilities include selecting appropriate materials, calculating gear sizes and ratios, creating technical drawings, and ensuring the gears meet performance and safety standards. They often use computer-aided design (CAD) software and work closely with manufacturing and testing teams to bring their designs to production. Gear Design Engineers play a critical role in industries such as automotive, aerospace, and industrial machinery.

What is the difference between Gear Design Engineer vs Mechanical Design Engineer?

AspectGear Design EngineerMechanical Design Engineer
Primary FocusDesigning gears and gear systemsDesigning various mechanical components and systems
Required SkillsGear mechanics, CAD, materialsBroad mechanical engineering skills, CAD, materials
Work EnvironmentManufacturing, automotive, aerospaceMultiple industries including manufacturing, robotics, automotive
CertificationsOptional specialized certifications in gear designProfessional Engineer (PE) license often beneficial

While both roles involve mechanical design and CAD skills, Gear Design Engineers specialize in gear systems, whereas Mechanical Design Engineers work on a broader range of mechanical components across various industries.

What are some common challenges Gear Design Engineers face when working on new projects?

Gear Design Engineers often encounter challenges such as balancing performance requirements with manufacturing constraints, ensuring proper gear meshing to minimize noise and vibration, and meeting tight project deadlines. Collaboration with manufacturing, quality assurance, and testing teams is essential to address issues like material selection and tolerance control. Staying updated with the latest design software and industry standards also helps engineers deliver innovative and reliable gear solutions.
More about Gear Design Engineer jobs
What are popular job titles related to Gear Design Engineer jobs in Wisconsin? For Gear Design Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Gear Design Engineer jobs in Wisconsin look for? The top searched job categories for Gear Design Engineer jobs in Wisconsin are:
What are popular job titles related to Gear Design Engineer jobs in WI? For Gear Design Engineer jobs in WI, the most frequently searched job titles are:
Gear Design Engineer jobs near you
Infographic showing various Gear Design Engineer job openings in Wisconsin as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $86,270 per year, or $41.5 per hour.
Design Engineer

Design Engineer

Milwaukee Tool

Brookfield, WI • On-site

Full-time

Medical, Dental, Vision, Retirement

Posted 12 days ago

Job description

Design Engineer
Job Description:
Design Engineer I - Electrical/Plumbing Development (P&E)
INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool we firmly believe that our People and our Culture are the secrets to our success - so we give you unlimited access to everything you need to create disruptive new technologies and solutions on our engineering teams. Our Plumbing & Electrical (P&E) Engineering Team is responsible for giving life to the batteries, motors, and electronics that power solutions to change the lives of our users. Every developmental phase of these critical components happens in-house under the watch of this team. We continue to invest in a mix of mechanical and electrical engineering expertise to design and develop highly specific solutions to reduce strain and increase efficiency on the jobsite. We create Best-in-Class products by leveraging advanced analysis tools, extensive hands-on testing regimes, state-of-the-art manufacturing processes, and cross-functional agility.
Behind our doors you'll be empowered every day to own it, drive it, and do what it takes to design and develop the biggest breakthroughs in the industry. Meanwhile, you'll have the support and resources of the fastest-growing brand in the construction industry to make it happen.
Year after year, our team continues to make significant breakthroughs in the industry. We're just getting started. To learn more about our story click HERE.
The Design Engineer I is a member of a cross-functional team working in a fast-paced environment to innovate and bring to life new products from conception to production. You will design, test, and create design solutions to meet consumer requirements.
You'll also be DISRUPTIVE through these duties and responsibilities:
  • Perform a wide variety of calculations and software aided analyses in the following areas:

  • Mechanical stress analysis, material and heat treatment selection, tolerance and fit analyses, lubrication, spur and helical gear design, statics and dynamics, noise and vibration and a variety of machine element design.

  • Evaluate product design relative to material selection, cost, and reliability.

  • Participate in field research with Plumbers, Electricians, HVAC Technicians and other professional users that leverage our highly specific products to complete their jobs.

  • Develop and apply manufacturing mindset to designs to effectively and efficiently mass produce power tools.

  • Work as a technical resource to troubleshoot problems with manufacturing teams and suppliers.

  • Maintain regular communication with manufacturing and other global cross-functional team members to track projects to ensure adherence to schedule.

  • Interact with component suppliers and manufacturers for proper component selection and developing part/product specifications that meet performance requirements while falling within process capabilities.

  • Schedule, develop agendas for, facilitate, and document technical meetings and formal presentations.

  • Independently develop, write, and analyze test requests with the Milwaukee Tool Test Laboratory.

  • Acquire knowledge and maintain an understanding of Milwaukee Tool's development and manufacturing processes.

What TOOLS you'll bring with you:
  • Bachelor of Science Degree in Mechanical Engineering or related field.

  • Proficiency in GD&T and CAD.

  • Excellent problem-solving skills and a hands-on attitude.

  • Experience in Microsoft Office programs, especially Excel and Power Point.

  • Willingness to learn skill sets outside primary discipline.

  • Ability to travel 10% of the time is required (travel includes Domestic and International).

Other TOOLS we prefer you to have:
  • 1+ year of design experience in a related industry.

  • Electro-Mechanical exposure.

  • Willingness to learn skill sets outside primary discipline.

We provide these great perks and benefits:
  • Robust health, dental and vision insurance plans.

  • Generous 401 (K) savings plan.

  • Education assistance.

  • On-site wellness, fitness center, food, and coffee service.

  • And many more, check out our benefits site HERE.

Milwaukee Tool is an equal opportunity employer.

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