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Gear Design Engineer Jobs in Wisconsin (NOW HIRING)

CCI Systems, Inc.

Field Engineer

Green Bay, WI · On-site

... drafting and design services, and 24/7 support services. Come join our team of engineers and ... Correct customer network failures and improve overall network performance using sweep gear and CATV ...

CCI Systems, Inc.

Field Engineer

Milwaukee, WI · On-site

... drafting and design services, and 24/7 support services. Come join our team of engineers and ... Correct customer network failures and improve overall network performance using sweep gear and CATV ...

CCI Systems, Inc.

Field Engineer

Eau Claire, WI · On-site

... drafting and design services, and 24/7 support services. Come join our team of engineers and ... Correct customer network failures and improve overall network performance using sweep gear and CATV ...

CCI Systems, Inc.

Field Engineer

Marinette, WI · On-site

... drafting and design services, and 24/7 support services. Come join our team of engineers and ... Correct customer network failures and improve overall network performance using sweep gear and CATV ...

CCI Systems, Inc.

Field Engineer

Wausau, WI · On-site

... drafting and design services, and 24/7 support services. Come join our team of engineers and ... Correct customer network failures and improve overall network performance using sweep gear and CATV ...

CCI Systems, Inc.

Field Engineer

Appleton, WI · On-site

... drafting and design services, and 24/7 support services. Come join our team of engineers and ... Correct customer network failures and improve overall network performance using sweep gear and CATV ...

CCI Systems, Inc.

Field Engineer

Manitowoc, WI · On-site

... drafting and design services, and 24/7 support services. Come join our team of engineers and ... Correct customer network failures and improve overall network performance using sweep gear and CATV ...

CCI Systems, Inc.

Field Engineer

Waukesha, WI · On-site

... drafting and design services, and 24/7 support services. Come join our team of engineers and ... Correct customer network failures and improve overall network performance using sweep gear and CATV ...

CCI Systems, Inc.

Field Engineer

Madison, WI · On-site

... drafting and design services, and 24/7 support services. Come join our team of engineers and ... Correct customer network failures and improve overall network performance using sweep gear and CATV ...

CCI Systems, Inc.

Field Engineer

Amery, WI · On-site

... drafting and design services, and 24/7 support services. Come join our team of engineers and ... Correct customer network failures and improve overall network performance using sweep gear and CATV ...

CCI Systems, Inc.

Field Engineer

Wisconsin Dells, WI · On-site

... drafting and design services, and 24/7 support services. Come join our team of engineers and ... Correct customer network failures and improve overall network performance using sweep gear and CATV ...

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Showing results 41-60

All JobsGear Design Engineer JobsGear Design Engineer Jobs in Wisconsin

Gear Design Engineer information

See Wisconsin salary details

$25.1K

$86.3K

$140.6K

How much do gear design engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for gear design engineer in Wisconsin is $86,270.00, according to ZipRecruiter salary data. Most workers in this role earn between $65,289.00 and $104,097.00 per year, depending on experience, location, and employer.

What does a gear design engineer do?

A Gear Design Engineer is responsible for developing and designing geared assemblies for various industrial purposes, sometimes including military applications. Gear Design Engineers analyze gear and spline designs to meet performance requirements, as well as other features that are essential to gearbox functionality, such as fluids, fasteners, bearings, and seals. Gear Design Engineers work to design, develop, and manufacture new and existing gear systems to help power vehicles and machines. They often meet customer specifications to create products designed precisely for clients' needs. Gear Design Engineers must be able to work both collaboratively and individually in order to complete their tasks.

What are the key skills and qualifications needed to thrive as a gear design engineer, and why are they important?

To thrive as a Gear Design Engineer, you need a solid background in mechanical engineering principles, gear geometry, and materials science, typically supported by a relevant engineering degree. Proficiency in CAD software (such as SolidWorks or CATIA), gear analysis tools, and familiarity with industry standards like AGMA is essential. Attention to detail, strong problem-solving skills, and effective teamwork are critical soft skills in this role. These abilities ensure the development of reliable, efficient gear systems that meet technical requirements and industry standards.

What does a gear design engineer do?

A Gear Design Engineer specializes in designing gears and gear systems used in various machines and mechanical devices. Their responsibilities include selecting appropriate materials, calculating gear sizes and ratios, creating technical drawings, and ensuring the gears meet performance and safety standards. They often use computer-aided design (CAD) software and work closely with manufacturing and testing teams to bring their designs to production. Gear Design Engineers play a critical role in industries such as automotive, aerospace, and industrial machinery.

What is the difference between Gear Design Engineer vs Mechanical Design Engineer?

AspectGear Design EngineerMechanical Design Engineer
Primary FocusDesigning gears and gear systemsDesigning various mechanical components and systems
Required SkillsGear mechanics, CAD, materialsBroad mechanical engineering skills, CAD, materials
Work EnvironmentManufacturing, automotive, aerospaceMultiple industries including manufacturing, robotics, automotive
CertificationsOptional specialized certifications in gear designProfessional Engineer (PE) license often beneficial

While both roles involve mechanical design and CAD skills, Gear Design Engineers specialize in gear systems, whereas Mechanical Design Engineers work on a broader range of mechanical components across various industries.

What are some common challenges gear design engineers face when working on new projects?

Gear Design Engineers often encounter challenges such as balancing performance requirements with manufacturing constraints, ensuring proper gear meshing to minimize noise and vibration, and meeting tight project deadlines. Collaboration with manufacturing, quality assurance, and testing teams is essential to address issues like material selection and tolerance control. Staying updated with the latest design software and industry standards also helps engineers deliver innovative and reliable gear solutions.
More about Gear Design Engineer jobs
What are popular job titles related to Gear Design Engineer jobs in Wisconsin? For Gear Design Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Gear Design Engineer jobs in Wisconsin look for? The top searched job categories for Gear Design Engineer jobs in Wisconsin are:
What are popular job titles related to Gear Design Engineer jobs in WI? For Gear Design Engineer jobs in WI, the most frequently searched job titles are:
Gear Design Engineer jobs near you
Infographic showing various Gear Design Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 81% Full Time, and 19% Contract. Highlights an 100% In-person job distribution, with an average salary of $86,270 per year, or $41.5 per hour.

Engineer IV - Staff Engineer - Transfer Switch

Generac Power Systems, Inc.

Waukesha, WI • On-site

Full-time

Re-posted 4 days ago

Job description

We believe power is a promise - a shared commitment to be there for others when it matters most.
For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future.
Ready to Power a Smarter World with us?
The Staff Engineer-Transfer Switch is responsible for providing engineering input to the product development projects assigned to him/her including interfacing with the cross functional team consisting of engineering, operations (industrial engineering, production, and material procurement), sourcing, quality, service, and marketing.
Basic Qualifications:
  • Bachelor of Science Degree in Mechanical or Electrical Engineering or related discipline
  • 7+ years of relevant work experience

Preferred Qualifications:
  • Ability to perform detail-oriented work with a high degree of accuracy on multiple projects of increasing complexity
  • Proven experience in mechanism design - including gear train, over-center toggle, linear actuator, multi-bar linkage, & cam design.
  • Design experience with a variety of mechanical & electrical components (compression springs, linear springs, extension springs, solenoids, electric motors) and basic knowledge of how to specify and use
  • Design experience with a variety of materials (ie plastics, aluminum castings, sheet metal) and basic knowledge of material specs and use
  • Experience in new product design & development
  • Experience in manufacturing production support
  • Ability to conduct analysis using hand calculations, FEA, CFD, etc
  • Active participant in technical communities tied to industry standards or regulations
  • Strong written communication and presentation skills
  • Ability to translate technical information to all audiences
  • Applies engineering knowledge and experience to improve products, services and processes
  • Able to solve complex engineering problems with minimal oversight
  • Strong technical skills to include 3D modeling (ProE or SolidWorks)
  • MS Excel, MS Word
  • Experience with UL 1008
  • Previous experience with SAP or equivalent ERP.

Essential Duties and Responsibilities:
  • Designs, validates, and brings new transfer switch products to market.
  • Supports transfer switch products from concept through mass production.
  • Specifies precise new product functional requirements; designs, tests and integrates a variety of increasingly complex components to produce final designs; and evaluates the design's overall effectiveness, cost (including cost/benefit analysis), reliability (risk analysis), and safety.
  • Designs, develops, executes and evaluates fitness-for-use testing, product specifications and process validation plans for a variety of increasingly complex products and/or components; creates and reviews material part specifications and bills of materials.
  • Collaborates with internal manufacturing partners, contract manufacturers, designers and product specialists to optimize increasingly complex designs for manufacturability.
  • Utilizes CAD (Computer Aided Design) or CAE (Computer Aided Engineering) systems to model new designs and produce detailed engineering drawings.
  • Supporting product development plans (schedule, product cost, meeting design inputs).
  • Acts as a resource to mentor and teach less experienced engineers.
  • Other duties as assigned.

Level of Independence:
  • Works at a high level of independence with occasional guidance on challenging technical issues
  • May act as engineering lead on small cross-functional project teams;
  • Requires in-depth knowledge and/or breadth of expertise
  • Uses best practices and knowledge of internal and external business issues to improve products or services
  • Beginning to recommend solutions and best practices
  • Strong conceptualization, visualization, and creativity
  • Strong time management, prioritization, and analytical problem solving
  • Solves complex problems
  • Strong decision-making skills
  • Ensures success cross-functionally
  • Actively coaches colleagues with less experience
  • Offer recommendations and implement solutions
  • Takes ownership of designs, test plans, & validation plans
  • Participates in standards and procedure development
  • Leading efforts to improve the financial impact of engineering activities on the businesses and thorough understanding of how other functions impact the business

Physical Demands:
While performing the duties of this job, the employee is regularly required to talk and hear; and use hands to manipulate objects or controls. The employee is regularly required to stand and walk. On occasion, the incumbent may be required to stoop, bend, or reach above the shoulders. The employee must occasionally lift up to 25 pounds. Specific conditions of this job are typical of frequent and continuous computer-based work requiring periods of sitting, close vision, and the ability to adjust focus. Occasional travel.
"We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law."

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