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Gear Design Engineer Jobs in Wisconsin (NOW HIRING)

Assembler - Electrical Gear

Dane, WI · On-site

$17.50 - $22.25/hr

This role focuses on building subassemblies and final assemblies in accordance with engineering ... meet design specifications. · Identify missing, incorrect, or damaged components and escalate ...

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Mechanical Engineer

Milwaukee, WI · On-site

$95K - $135K/yr

Design large-scale industrial mechanical systems and custom engineered equipment using SolidWorks ... gear reducers, couplings, and related drivetrain elements to ensure proper application and ...

Showing results 21-40

Gear Design Engineer information

See Wisconsin salary details

$25.1K

$86.3K

$140.6K

How much do gear design engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for gear design engineer in Wisconsin is $86,270.00, according to ZipRecruiter salary data. Most workers in this role earn between $65,289.00 and $104,097.00 per year, depending on experience, location, and employer.

What does a gear design engineer do?

A Gear Design Engineer is responsible for developing and designing geared assemblies for various industrial purposes, sometimes including military applications. Gear Design Engineers analyze gear and spline designs to meet performance requirements, as well as other features that are essential to gearbox functionality, such as fluids, fasteners, bearings, and seals. Gear Design Engineers work to design, develop, and manufacture new and existing gear systems to help power vehicles and machines. They often meet customer specifications to create products designed precisely for clients' needs. Gear Design Engineers must be able to work both collaboratively and individually in order to complete their tasks.

What are the key skills and qualifications needed to thrive as a gear design engineer, and why are they important?

To thrive as a Gear Design Engineer, you need a solid background in mechanical engineering principles, gear geometry, and materials science, typically supported by a relevant engineering degree. Proficiency in CAD software (such as SolidWorks or CATIA), gear analysis tools, and familiarity with industry standards like AGMA is essential. Attention to detail, strong problem-solving skills, and effective teamwork are critical soft skills in this role. These abilities ensure the development of reliable, efficient gear systems that meet technical requirements and industry standards.

What does a gear design engineer do?

A Gear Design Engineer specializes in designing gears and gear systems used in various machines and mechanical devices. Their responsibilities include selecting appropriate materials, calculating gear sizes and ratios, creating technical drawings, and ensuring the gears meet performance and safety standards. They often use computer-aided design (CAD) software and work closely with manufacturing and testing teams to bring their designs to production. Gear Design Engineers play a critical role in industries such as automotive, aerospace, and industrial machinery.

What is the difference between Gear Design Engineer vs Mechanical Design Engineer?

AspectGear Design EngineerMechanical Design Engineer
Primary FocusDesigning gears and gear systemsDesigning various mechanical components and systems
Required SkillsGear mechanics, CAD, materialsBroad mechanical engineering skills, CAD, materials
Work EnvironmentManufacturing, automotive, aerospaceMultiple industries including manufacturing, robotics, automotive
CertificationsOptional specialized certifications in gear designProfessional Engineer (PE) license often beneficial

While both roles involve mechanical design and CAD skills, Gear Design Engineers specialize in gear systems, whereas Mechanical Design Engineers work on a broader range of mechanical components across various industries.

What are some common challenges gear design engineers face when working on new projects?

Gear Design Engineers often encounter challenges such as balancing performance requirements with manufacturing constraints, ensuring proper gear meshing to minimize noise and vibration, and meeting tight project deadlines. Collaboration with manufacturing, quality assurance, and testing teams is essential to address issues like material selection and tolerance control. Staying updated with the latest design software and industry standards also helps engineers deliver innovative and reliable gear solutions.
Infographic showing various Gear Design Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 81% Full Time, and 19% Contract. Highlights an 100% In-person job distribution, with an average salary of $86,270 per year, or $41.5 per hour.

Assembler - Electrical Gear

MPD Integration LLC

Dane, WI • On-site

$17.50 - $22.25/hr

Full-time

Re-posted 23 days ago


Job description

Description:

Job Title: Assembler – Electrical Gear

(Non-Exempt) Hourly

Location: Cudahy, WI (HQ) and Dane, WI
Reports To: Production Manager
Department: Operations

Position Overview:
The Electrical Assembler is responsible for the mechanical and basic electrical assembly of low- and medium-voltage electrical switchgear, control panels, and power distribution equipment. This role focuses on building subassemblies and final assemblies in accordance with engineering drawings, work instructions, and company quality standards. The position requires strong mechanical aptitude, attention to detail, and the ability to work safely and efficiently in a production environment.

Essential Functions

The essential functions of this position include, but are not limited to, the duties listed below. These functions may be performed with or without reasonable accommodation.

  1. Electrical Assembly & Wiring

· Assemble electrical gear, enclosures, frames, bus structures, and component subassemblies according to mechanical drawings, layout drawings, bills of material (BOMs), and work instructions.

· Install electrical components such as breakers, contactors, relays, transformers, terminal blocks, and DIN rail-mounted devices.

· Coordinate with internal teams and external auditors to prepare for and support ISO audits.

  1. Fit, Finish & Verification

· Verify correct placement, orientation, and secure mounting of components prior to wiring and testing.

· Perform visual and dimensional inspections to ensure assemblies meet design specifications.

· Identify missing, incorrect, or damaged components and escalate issues as needed.

· Rework assemblies as required to correct discrepancies.

  1. Quality & Documentation
    • Follow work instructions, quality procedures, and safety guidelines during all phases of assembly.
    • Complete required production documentation, checklists, and inspection records accurately and timely.
    • Support in-process, final, and customer inspections as needed.
    • Ensure all assemblies meet internal quality standards prior to shipment.
  2. Trouble Shooting & Problem Solving

· Identify mechanical fitment issues, hardware problems, or component conflicts during assembly.

· Assist wiremen, technicians, and engineers in resolving assembly-related issues.

· Communicate drawing discrepancies or material issues to engineering and production leadership.

  1. Training & Development:
    • Work with engineering, quality, and production teams to improve assembly methods.
    • Provide feedback to engineering on drawing discrepancies or opportunities for improvement.
  2. Safety & Compliance

· Follow all safety procedures, including PPE requirements and proper tool usage.

· Maintain a clean, organized, and safe work area in accordance with 5S standards.

· Support compliance with OSHA, UL, ISO, and other applicable safety and regulatory requirements.

  1. Continuous Improvement & Team Support
    • Participate in continuous improvement initiatives on the production floor.
    • Suggest process improvements to improve efficiency, quality, and safety.
    • Support team-based production goals and cross functional collaboration

Qualifications:

· 1+ years of experience in mechanical or electrical assembly in a manufacturing or industrial environment.

· Ability to read and interpret mechanical drawings, layout drawings, and bills of material (BOMs).

· Strong attention to detail and commitment to quality workmanship.

· Strong communication skills, with the ability to work effectively in cross-functional teams.

· Ability to use hand tools, power tools, and electrical test equipment safely.

Preferred Skills:

· Experience with low- and medium-voltage switchgear or control panel assembly.

· Familiarity with NEC, UL 508A, or similar electrical standards.

· Strong mechanical aptitude and ability to work from detailed work instructions

· Ability to work independently and as part of a team.

· Familiarity with electrical components and panel layouts.

Physical Demands, Work Environment, and Additional Information

While performing the duties of this position, the employee is regularly required to stand, walk, and use hands and fingers to handle tools, materials, and components. The employee may be required to lift, push, or pull materials and equipment weighing up to 50 pounds. Specific vision abilities required include close vision, distance vision, depth perception, and the ability to adjust focus.

This role is performed in a manufacturing environment and may involve exposure to moving mechanical parts, electrical equipment, noise, and varying temperatures. Use of appropriate personal protective equipment is required.

The essential functions of this position may be performed with or without reasonable accommodation. MPD is committed to providing reasonable accommodations to qualified individuals with disabilities.

MPD is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other legally protected status.

This job description is not intended to be a comprehensive list of all duties, responsibilities, or qualifications. Duties and responsibilities may change at any time with or without notice.

Requirements:

Qualifications:

· 1+ years of experience in mechanical or electrical assembly in a manufacturing or industrial environment.

· Ability to read and interpret mechanical drawings, layout drawings, and bills of material (BOMs).

· Strong attention to detail and commitment to quality workmanship.

· Strong communication skills, with the ability to work effectively in cross-functional teams.

· Ability to use hand tools, power tools, and electrical test equipment safely.

Preferred Skills:

· Experience with low- and medium-voltage switchgear or control panel assembly.

· Familiarity with NEC, UL 508A, or similar electrical standards.

· Strong mechanical aptitude and ability to work from detailed work instructions

· Ability to work independently and as part of a team.

· Familiarity with electrical components and panel layouts.