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Controls Engineer Jobs in Wisconsin (NOW HIRING)

Controls Engineer

Menomonee Falls, WI · On-site

$83K - $108K/yr

Build data pipelines from machine controls to enterprise systems for SPC, dashboards, process control, capability analysis, and engineering insight. * Translate machine data into control plans ...

Controls Engineer

Milwaukee, WI · On-site

$82K - $106K/yr

These are the current sites; you would travel to and the expenses will be paid by the company We are seeking an experienced Controls Engineer to join our team as a consultant to assist with ...

Controls Engineer

Neenah, WI

$86K - $111K/yr

The Controls Engineer will manage and support controls/automation projects and upgrading existing systems. This position will perform high level technical controls programming, troubleshooting and ...

Controls Engineer

Phillips, WI · On-site

$82K - $106K/yr

Bachelor's degree in electrical or controls engineering * 2+ years' experience is preferred. Candidates who recently graduated from college will also be considered for entry level engineer position ...

Electrical Controls Engineer

Antigo, WI · On-site

$107K - $124K/yr

COMPANY OVERVIEW Electrical Controls Engineer | Antigo, WI Applied Engineering, Inc. is seeking a motivated and hardworking individual to join our team in Antigo, WI as a Electrical Controls Engineer.

Electrical Controls Engineer

Wausau, WI · On-site

$107K - $124K/yr

COMPANY OVERVIEW Electrical Controls Engineer | Antigo, WI Applied Engineering, Inc. is seeking a motivated and hardworking individual to join our team in Antigo, WI as a Electrical Controls Engineer.

Controls Engineer As a Controls Engineer, you will provide direction and support for PLC ladder logic programming and HMI application programming. You will write and modify PLC programs to control ...

Controls Engineer

Phillips, WI

$82K - $106K/yr

Bachelor's degree in electrical or controls engineering * 2+ years' experience is preferred. Candidates who recently graduated from college will also be considered for entry level engineer position ...

Controls Engineer

Sturtevant, WI · On-site

$107K/yr

About the Role We are seeking a Controls/Automation Engineer to design, develop, and implement automation control systems for industrial processes and warehouse distribution equipment. This role ...

Controls Engineer

Phillips, WI · On-site

$82K - $106K/yr

Bachelor's degree in electrical or controls engineering * 2+ years' experience is preferred. Candidates who recently graduated from college will also be considered for entry level engineer position ...

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Controls Engineer information

See Wisconsin salary details

$55.5K

$97.5K

$132.2K

How much do controls engineer jobs pay per year?

As of Jul 14, 2026, the average yearly pay for controls engineer in Wisconsin is $97,477.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,300.00 and $109,000.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries approaching or exceeding $300,000 annually, especially in high-demand industries or senior leadership roles. Such compensation often includes bonuses, profit sharing, or stock options, and typically requires advanced knowledge of PLCs, SCADA systems, and programming languages like Python or C++.

What Is a Controls Engineer?

Controls engineers design, develop, and test automated or dynamic systems that are controlled through feedback with sensors or detectors. Examples include automated irrigation systems that can sense moisture levels in soil, or self-driving cars that can navigate congested streets. Controls engineers apply control theory to devices, machines, and processes to attain desired outcomes. They can work on everything from boilers, washing machines, or light switches to complex industrial machinery.

What are the key skills and qualifications needed to thrive as a Controls Engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications such as Professional Engineer (PE) or Siemens/Rockwell training are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These skills ensure the safe, efficient, and reliable operation of automated systems critical to industrial and manufacturing environments.

What does a Controls Engineer do?

A Controls Engineer designs, develops, and maintains systems that control machinery and processes in industries such as manufacturing, automotive, and energy. They work with automation systems, including programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs) to ensure efficient, safe, and reliable operation. Controls Engineers also troubleshoot and optimize existing systems, implement upgrades, and ensure compliance with safety standards. Their expertise is crucial for improving productivity, reducing downtime, and integrating new technologies into production environments.

What exactly does a controls engineer do?

A controls engineer designs, develops, and maintains control systems used in manufacturing, automation, and industrial processes. They work with programmable logic controllers (PLCs), sensors, and actuators to ensure machinery operates efficiently and safely, often using engineering software and adhering to safety standards. Their role involves troubleshooting, system integration, and optimizing control processes to improve performance.

How much do control engineers get paid?

Control engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Entry-level positions may start around $60,000, while experienced professionals with specialized skills or certifications can earn over $110,000. Salaries often increase with proficiency in PLC programming, automation systems, and relevant software tools.

What engineers make $200,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries of $200,000 or more annually, especially in high-demand industries like manufacturing, aerospace, or energy. Senior-level engineers often have 10+ years of experience and expertise in PLC programming, robotics, and system integration.

What is the difference between Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentManufacturing plants, automation facilities, industrial settingsDesign offices, research labs, power plants, industrial sites
Industry UsageAutomation, manufacturing, process controlPower generation, electronics, telecommunications, industrial systems
Common Search/ComparisonControls Engineer vs Electrical Engineer

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, often working closely with machinery and PLCs. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and electronic devices. While both roles require electrical knowledge and certifications, Controls Engineers specialize more in automation and control systems, whereas Electrical Engineers may work across various electrical disciplines.

What are common challenges faced by Controls Engineers when working on multidisciplinary project teams?

Controls Engineers frequently collaborate with mechanical, electrical, and software engineers, which can present challenges in aligning design standards, timelines, and communication styles. They must ensure that control systems integrate seamlessly with hardware and software components while also meeting safety and regulatory requirements. Effective communication and adaptability are essential, as Controls Engineers often act as a bridge between technical disciplines to troubleshoot issues and implement solutions efficiently.
What are the most commonly searched types of Controls Engineer jobs in Wisconsin? The most popular types of Controls Engineer jobs in Wisconsin are:
What job categories do people searching Controls Engineer jobs in Wisconsin look for? The top searched job categories for Controls Engineer jobs in Wisconsin are:
What cities in Wisconsin are hiring for Controls Engineer jobs? Cities in Wisconsin with the most Controls Engineer job openings:
Infographic showing various Controls Engineer job openings in Wisconsin as of July 2026, with employment types broken down into 95% Full Time, and 5% Contract. Highlights an 100% In-person job distribution, with an average salary of $97,477 per year, or $46.9 per hour.
Controls Engineer

Controls Engineer

Milwaukee Tool

Menomonee Falls, WI • On-site

$83K - $108K/yr

Full-time

Posted 18 days ago


Job description

Job Description:

INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool, our people and culture drive our success. The Front End Manufacturing Technology team within Hand Tools develops and deploys next-generation manufacturing capabilities in automation, controls, connected equipment, data systems, machine learning, and AI-enabled manufacturing. This role partners with engineering, manufacturing, quality, IT, analytics, suppliers, and global sites to turn emerging technologies into scalable, reliable, high-impact solutions.

Manufacturing Process, Controls & Emerging Technology:

  • Evaluate, pilot, and implement advanced manufacturing, Industry 4.0, AI/ML, robotics, vision, sensor, and connected-equipment technologies that improve cost, quality, throughput, safety, flexibility, and speed to market.

  • Partner with AME, IT, Data & Analytics, Quality, operations, suppliers, and integrators to develop practical process, controls, data, and quality solutions.

  • Apply automation and process knowledge across assembly, welding, part handling, material feeding, machine vision, robotics, motion control, and related production technologies.

  • Specify, integrate, debug, commission, and support automation systems including PLCs, HMIs, drives, robots, vision, sensors, safety devices, laser systems, and material handling equipment.

  • Use simulation, digital twins, virtual commissioning, machine data, and structured prototyping to de-risk equipment, accelerate learning, and optimize process performance.

  • Define equipment specifications, review concepts and controls architecture, and ensure internal and supplier-built equipment meets Milwaukee Tool standards and industry best practices.

Digital & Data Systems:

  • Develop Python scripts and applications for automation, data processing, equipment connectivity, and manufacturing analytics.

  • Collaborate with IT and Data & Analytics to define scalable infrastructure, networking, cybersecurity, and architecture for connected manufacturing assets.

  • Support OPC-UA, MQTT, SQL, APIs, data historians, edge devices, and related technologies for data collection, integration, visualization, and traceability.

  • Build data pipelines from machine controls to enterprise systems for SPC, dashboards, process control, capability analysis, and engineering insight.

  • Translate machine data into control plans, closed-loop feedback opportunities, predictive quality models, and data-driven manufacturing decisions.

Project Management Skills:

  • Lead manufacturing technology projects by providing technical direction, engineering expertise, and cross-functional coordination.

  • Communicate status, risks, technical decisions, recommendations, and resource needs through clear written updates, visuals, and presentations.

  • Develop cost models, capability assessments, throughput analysis, risk assessments, and what-if scenarios to support investment and project decisions.

  • Justify automation, digital manufacturing, and advanced technology investments using cost, quality, capability, throughput, safety, and scalability considerations.

  • Drive milestone delivery, challenge the status quo, and align global and site teams on deployable, supportable, and sustainable solutions.

Other Requirements:

  • Ability to travel domestically and internationally for supplier, machine, technology, and concept evaluations; estimated travel is 10%.

  • Ability to support execution and alignment across manufacturing sites.

  • Ability to learn new technical material quickly and apply it in hands-on engineering environments.

  • Ability to work directly with equipment, controls, data systems, and manufacturing teams during development, launch, and support.

Education and Experience Requirements:

  • Bachelor's degree in Mechanical, Electrical, Manufacturing, Computer Engineering, or a related discipline.

  • 2 or more years of experience in machine controls, automation design, programming, integration, and commissioning, preferably with custom equipment.

  • Demonstrated experience with PLC/HMI programming, industrial automation, controls integration, and machine commissioning.

  • Preferred experience with Industry 4.0, connected equipment, smart manufacturing, data analytics, Python, AI/ML concepts, or statistical process improvement.

  • Preferred experience with industrial networking, edge computing, cloud-connected systems, historians, SQL, APIs, OPC-UA, MQTT, robotics, vision, motion control, safety systems, laser marking/welding, and assembly automation.

  • Working knowledge of IT infrastructure, industrial connectivity, cybersecurity, machine safety practices, and standards such as NFPA 70/79, UL 508, and CE.

  • Advanced skills with Microsoft Office, Microsoft Project, Power BI, Visio, or similar project management and visualization tools preferred.

Milwaukee Tool is an equal opportunity employer.