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Senior Controls Engineer Jobs in Wisconsin (NOW HIRING)

MGS Mfg. Group, Inc

Senior Controls Engineer

Germantown, WI · On-site

$98K - $130K/yr

As a Senior Controls Engineer at MGS, you will be responsible for the design of industrial automation control systems for pharmaceutical and medical device equipment, along with the development and ...

MGS Mfg. Group, Inc

Senior Controls Engineer

Germantown, WI

$98K - $130K/yr

As a Senior Controls Engineer at MGS, you will be responsible for the design of industrial automation control systems for pharmaceutical and medical device equipment, along with the development and ...

MGS Mfg. Group, Inc

Senior Controls Engineer

Germantown, WI · On-site

$98K - $130K/yr

As a Senior Controls Engineer at MGS, you willbe responsible for the design of industrial automation control systems for pharmaceutical and medical device equipment, along with the development and ...

Generac

Senior Controls Engineer

Sussex, WI · On-site +1

$115K - $155K/yr

The Senior Controls Engineer serves as the technical lead for advanced microgrid control system projects within the Generac Microgrid Controls Team. This role owns projects endtoend-from sales ...

Generac

Senior Controls Engineer

Madison, WI · On-site +1

$115K - $155K/yr

The Senior Controls Engineer serves as the technical lead for advanced microgrid control system projects within the Generac Microgrid Controls Team. This role owns projects endtoend-from sales ...

Generac

Senior Controls Engineer

Milwaukee, WI · On-site +1

$115K - $155K/yr

The Senior Controls Engineer serves as the technical lead for advanced microgrid control system projects within the Generac Microgrid Controls Team. This role owns projects endtoend-from sales ...

Pro Mach

Sr. Controls Engineer

Waukesha, WI · On-site

$97K - $128K/yr

As our Senior Controls Engineer, you'll be responsible for designing, developing, and implementing control systems to automate machinery and processes within our organization. You'll work closely ...

TechniBlend LLC

Sr. Controls Engineer

Waukesha, WI · On-site

$97K - $128K/yr

As our Senior Controls Engineer, you'll be responsible for designing, developing, and implementing control systems to automate machinery and processes within our organization. You'll work closely ...

ProMach

Sr. Controls Engineer

Waukesha, WI · On-site

$97K - $128K/yr

As our Senior Controls Engineer, you'll be responsible for designing, developing, and implementing control systems to automate machinery and processes within our organization. You'll work closely ...

Promachbuilt

Sr. Controls Engineer

Waukesha, WI

$97K - $128K/yr

As our Senior Controls Engineer, you'll be responsible for designing, developing, and implementing control systems to automate machinery and processes within our organization. You'll work closely ...

Pro Mach, Inc.

Sr. Controls Engineer

Waukesha, WI · On-site

$97K - $128K/yr

As our Senior Controls Engineer, you'll be responsible for designing, developing, and implementing control systems to automate machinery and processes within our organization. You'll work closely ...

Exactsciences

Sr. Controls Engineer

Madison, WI

$97K - $129K/yr

Position Overview As a Sr. Controls Engineer, you will lead cross-functional efforts with internal teams, equipment vendors, and external partners to procure, install, commission, support, and ...

Exact Sciences

Sr. Controls Engineer

Madison, WI · On-site

$97K - $129K/yr

Position Overview As a Sr. Controls Engineer, you will lead cross-functional efforts with internal teams, equipment vendors, and external partners to procure, install, commission, support, and ...

Cement Recruiter

Sr Controls Engineer

Port Washington, WI · On-site

$91K - $120K/yr

We are seeking an enthusiastic and experienced Senior Controls Engineer to be responsible for leading or contributing to detailed hardware and software design of process automation control systems ...

Oshkosh Corporation

Senior Controls Engineer

Appleton, WI · On-site

$79K - $126K/yr

The Sr Engineer - Controls works within engineering groups to support the development and implementation of the control strategy and sub-system requirements for advanced vehicle control systems.

Eaton

Senior Controls Engineer

Waukesha, WI · On-site

$86K - $126K/yr

The Senior Controls/Test Engineer drives operational success by developing and sustaining efficient test and assembly processes that support business goals. This role leads the troubleshooting ...

Kiongroup

Senior Controls Engineer

Wauwatosa, WI · On-site

$108K - $158K/yr

The Senior Controls Project Engineer manages and oversees all engineering deliverables vital to execute the project from kick-off through customer acceptance. Partnering closely with the Project ...

Generac Power Systems, Inc.

Senior Controls Engineer

Sussex, WI · On-site +1

$94K - $125K/yr

The Senior Controls Engineer is responsible for providing expertise regarding new product development as well as continuous improvement of legacy systems. Day to day responsibilities include control ...

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All JobsControls Engineer JobsSenior Controls Engineer JobsSenior Controls Engineer Jobs in Wisconsin

Senior Controls Engineer information

See Wisconsin salary details

$72.7K

$115.8K

$155.4K

How much do senior controls engineer jobs pay per year?

As of Jul 13, 2026, the average yearly pay for senior controls engineer in Wisconsin is $115,797.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,900.00 and $129,200.00 per year, depending on experience, location, and employer.

What are Senior Controls Engineers?

Senior Controls Engineers are experienced professionals who design, develop, and implement control systems for manufacturing processes, machinery, or automation equipment. They are responsible for programming controllers (such as PLCs), troubleshooting control system issues, and ensuring optimal system performance and safety. Senior Controls Engineers often lead project teams, mentor junior engineers, and collaborate with other departments to integrate new technologies. Their expertise is crucial for streamlining production, reducing downtime, and maintaining compliance with industry standards.

What is the difference between Senior Controls Engineer vs Controls Engineer?

AspectSenior Controls EngineerControls Engineer
Required CredentialsBachelor's degree in engineering, experience, possibly certifications like Certified Control Systems Technician (CCST)Bachelor's degree in engineering or related field, entry to mid-level experience
Work EnvironmentDesign, development, troubleshooting, project leadership in industrial or manufacturing settingsImplementing control systems, programming, testing, and maintenance in similar environments
Employer & Industry UsageManufacturing, automation, process control companiesSimilar industries, often as entry to mid-level roles within the same sectors

The main difference is experience level and responsibility. Senior Controls Engineers typically lead projects, design complex systems, and mentor junior staff, while Controls Engineers focus on implementing and maintaining control systems. Both roles require similar credentials and work in comparable environments, but the senior role involves more leadership and advanced technical skills.

What are the key skills and qualifications needed to thrive as a Senior Controls Engineer, and why are they important?

To thrive as a Senior Controls Engineer, you need a strong background in electrical engineering, automation, and control systems, often supported by a relevant bachelor's degree and several years of experience in industrial automation. Expertise in PLC programming, SCADA systems, HMI development, and knowledge of industry standards and certifications like ISA or PE are typically required. Strong analytical thinking, project management, and excellent communication skills help distinguish top performers in this role. These competencies ensure the effective design, implementation, and troubleshooting of complex control systems, which are critical for operational safety, efficiency, and project success.

What are some typical projects or responsibilities a Senior Controls Engineer can expect to handle in a manufacturing environment?

As a Senior Controls Engineer in a manufacturing setting, you can expect to lead the design, programming, and troubleshooting of automation systems such as PLCs, HMIs, and SCADA. Your responsibilities often include overseeing control system upgrades, optimizing equipment for efficiency, and ensuring compliance with safety standards. You will regularly collaborate with cross-functional teams—including maintenance, production, and IT—to implement solutions and support continuous improvement initiatives. Managing complex projects and mentoring junior engineers are also common aspects of the role.
What are the most commonly searched types of Controls Engineer jobs in Wisconsin? The most popular types of Controls Engineer jobs in Wisconsin are:
What are popular job titles related to Senior Controls Engineer jobs in Wisconsin? For Senior Controls Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Senior Controls Engineer jobs in Wisconsin look for? The top searched job categories for Senior Controls Engineer jobs in Wisconsin are:
What cities in Wisconsin are hiring for Senior Controls Engineer jobs? Cities in Wisconsin with the most Senior Controls Engineer job openings:
What are popular job titles related to Senior Controls Engineer jobs in WI? For Senior Controls Engineer jobs in WI, the most frequently searched job titles are:
Senior Controls Engineer jobs near you
Infographic showing various Senior Controls Engineer job openings in Wisconsin as of July 2026, with employment types broken down into 88% Full Time, 9% Part Time, 1% Temporary, 1% Contract, and 1% Nights. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $115,797 per year, or $55.7 per hour.
Senior Controls Engineer

Senior Controls Engineer

MGS Mfg. Group, Inc

Germantown, WI • On-site

$98K - $130K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 27 days ago

Job description


MGS has an exciting opportunity for a Senior Controls Engineer to join our MGS Germantown Automation team.
As a Senior Controls Engineer at MGS, you will be responsible for the design of industrial automation control systems for pharmaceutical and medical device equipment, along with the development and implementation of machine software applications and programming architecture. Serving as a technical lead, the position sets design quality standards and mentors junior engineers while collaborating on challenging, diverse projects that involve innovative solutions and technologies.
Below are additional duties and responsibilities:
  • Lead and execute the controls design, software development, and debug of multi-station automated assembly and test systems
  • Specify and design complete industrial control systems, network communications, schematics, and panel layouts using electrical CAD software
  • Develop, structure, and test PLC code on Rockwell (Studio 5000) and Beckhoff (TwinCAT), with clean, maintainable, well-documented logic
  • Program and integrate peripheral devices (servo/motion drives, robotics, vision and inspection systems, smart sensors, and other field hardware)
  • Develop machine HMI applications (Beckhoff or Ignition) for operator interaction, data collection, and traceability
  • Design and program equipment to customer and internal build specifications, applying established design standards and techniques
  • Develop design specifications and support requirements and traceability in line with GAMP 5 and 21 CFR Part 11 expectations
  • Design and integrate machine safety systems and perform risk analysis in accordance with ISO 13849; support CE marking for international deployments
  • Apply software version control and configuration management practices (Git - GitHub / Azure DevOps) across controls deliverables
  • Support customer start-ups, site acceptance testing, and on-site service support as necessary
  • Act as a technical lead and mentor - guiding junior controls engineers through design reviews, code reviews, and technical coaching, and helping improve team standards and practices
  • Partner with mechanical, project management, and quality teams across the project lifecycle
  • Contribute to project success across cost, quality, schedule, and customer satisfaction - managing your own design tasks and labor estimates against project budget and timing
  • Serve as a technical point of contact for customers on controls-related aspects of projects
  • Any other duties as assigned.

About MGS
As a global provider of healthcare manufacturing solutions, MGS provides the right balance to drive vital innovations: robust end-to-end solutions combined with the strong customer focus and seamless collaboration of an agile partner. That's why we're the engineering and manufacturing partner of choice for today's leading Pharma, Diagnostic and MedTech innovators. Serving customers from 12 strategically located facilities around the world, we transform our customers' most pressing challenges into innovations that improve lives. To learn more about MGS, please visit www.mgsmfg.com.
Experience and Skills
A qualified Senior Controls Engineer candidate would fulfill these requirements:
  • Bachelor's degree in Electrical Engineering, Electrical Engineering Technology, or a related automation/controls discipline; a two-year technical program in a related field, combined with relevant hands-on experience, is an acceptable alternative
  • 7+ years of controls engineering experience in automated machinery or industrial automation
  • Strong proficiency with Rockwell (Studio 5000) and Beckhoff (TwinCAT) automation controls platforms
  • Vision systems, servo/motion control, and robotics integration experience
  • Experience designing electrical schematics in AutoCAD Electrical or an equivalent ECAD package
  • Working knowledge of machine safety design and applicable industry standards (e.g., ISO 13849)
  • In depth knowledge of industrial automation systems and typical industrial wiring schematics and diagrams
  • Experience taking machines through commissioning, debug, and validation
  • Strong troubleshooting skills and a structured, documentation-minded approach to design

Preferred Qualifications:
  • Experience mentoring or providing technical leadership to junior engineers
  • Familiarity with software version control (Git - GitHub / Azure DevOps) applied to controls deliverables
  • Experience with CE marking and international machine deployment
  • Experience with GAMP 5 and 21 CFR Part 11 for medical device or pharmaceutical manufacturing

Job Benefits
We offer an excellent benefits package including medical, dental, vision, 401K, disability, life, FSA, vacation, and holidays.

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