1

Senior Controls Engineer Jobs in Wisconsin (NOW HIRING)

Controls Engineer

Madison, WI · On-site

$84K - $108K/yr

Position Overview The Controls Engineer/Senior Controls Engineer collaborates with internal and external partners to procure, install, commission, maintain, and optimize equipment and process control ...

Controls Engineer

Madison, WI

$84K - $108K/yr

Position Overview The Controls Engineer/Senior Controls Engineer collaborates with internal and external partners to procure, install, commission, maintain, and optimize equipment and process control ...

Controls Engineer

Madison, WI · On-site

$84K - $108K/yr

Position Overview The Controls Engineer/Senior Controls Engineer collaborates with internal and external partners to procure, install, commission, maintain, and optimize equipment and process control ...

Senior Controls and Automation Engineer

Viola, WI · On-site

$96K - $126K/yr

Senior Controls and Automation Engineer DEPARTMENT: Engineering REPORTS TO: Engineering Manager LOCATION: Viola JOB SUMMARY: A Senior Controls & Automation Engineer to design, build, and support ...

Senior Controls and Automation Engineer

Viola, WI · On-site

$96K - $126K/yr

Senior Controls and Automation Engineer DEPARTMENT: Engineering REPORTS TO: Engineering Manager LOCATION: Viola JOB SUMMARY: A Senior Controls & Automation Engineer to design, build, and support ...

Controls Engineer IV

Milwaukee, WI · On-site

$82K - $106K/yr

About the Role Under minimal supervision, the Controls Engineer IV is a senior technical role responsible for leading the development and deployment of highly complex control systems for large-scale ...

New

Controls Engineer I

Milwaukee, WI · On-site

$82K - $106K/yr

Seek feedback and support from senior engineers to build core competencies. * Follow established ... controls programming or automation systems (internships/co-ops acceptable). Other Key Skills

next page

Showing results 1-20

Senior Controls Engineer information

See Wisconsin salary details

$72.7K

$115.8K

$155.4K

How much do senior controls engineer jobs pay per year?

As of Jun 13, 2026, the average yearly pay for senior controls engineer in Wisconsin is $115,797.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,900.00 and $129,200.00 per year, depending on experience, location, and employer.

What are Senior Controls Engineers?

Senior Controls Engineers are experienced professionals who design, develop, and implement control systems for manufacturing processes, machinery, or automation equipment. They are responsible for programming controllers (such as PLCs), troubleshooting control system issues, and ensuring optimal system performance and safety. Senior Controls Engineers often lead project teams, mentor junior engineers, and collaborate with other departments to integrate new technologies. Their expertise is crucial for streamlining production, reducing downtime, and maintaining compliance with industry standards.

What is the difference between Senior Controls Engineer vs Controls Engineer?

AspectSenior Controls EngineerControls Engineer
Required CredentialsBachelor's degree in engineering, experience, possibly certifications like Certified Control Systems Technician (CCST)Bachelor's degree in engineering or related field, entry to mid-level experience
Work EnvironmentDesign, development, troubleshooting, project leadership in industrial or manufacturing settingsImplementing control systems, programming, testing, and maintenance in similar environments
Employer & Industry UsageManufacturing, automation, process control companiesSimilar industries, often as entry to mid-level roles within the same sectors

The main difference is experience level and responsibility. Senior Controls Engineers typically lead projects, design complex systems, and mentor junior staff, while Controls Engineers focus on implementing and maintaining control systems. Both roles require similar credentials and work in comparable environments, but the senior role involves more leadership and advanced technical skills.

What are the key skills and qualifications needed to thrive as a Senior Controls Engineer, and why are they important?

To thrive as a Senior Controls Engineer, you need a strong background in electrical engineering, automation, and control systems, often supported by a relevant bachelor's degree and several years of experience in industrial automation. Expertise in PLC programming, SCADA systems, HMI development, and knowledge of industry standards and certifications like ISA or PE are typically required. Strong analytical thinking, project management, and excellent communication skills help distinguish top performers in this role. These competencies ensure the effective design, implementation, and troubleshooting of complex control systems, which are critical for operational safety, efficiency, and project success.

What are some typical projects or responsibilities a Senior Controls Engineer can expect to handle in a manufacturing environment?

As a Senior Controls Engineer in a manufacturing setting, you can expect to lead the design, programming, and troubleshooting of automation systems such as PLCs, HMIs, and SCADA. Your responsibilities often include overseeing control system upgrades, optimizing equipment for efficiency, and ensuring compliance with safety standards. You will regularly collaborate with cross-functional teams—including maintenance, production, and IT—to implement solutions and support continuous improvement initiatives. Managing complex projects and mentoring junior engineers are also common aspects of the role.
What are the most commonly searched types of Controls Engineer jobs in Wisconsin? The most popular types of Controls Engineer jobs in Wisconsin are:
What are popular job titles related to Senior Controls Engineer jobs in Wisconsin? For Senior Controls Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Senior Controls Engineer jobs in Wisconsin look for? The top searched job categories for Senior Controls Engineer jobs in Wisconsin are:
What cities in Wisconsin are hiring for Senior Controls Engineer jobs? Cities in Wisconsin with the most Senior Controls Engineer job openings:
Infographic showing various Senior Controls Engineer job openings in Wisconsin as of June 2026, with employment types broken down into 2% As Needed, 85% Full Time, 10% Part Time, and 3% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $115,797 per year, or $55.7 per hour.
Controls Engineer

Controls Engineer

Exact Sciences

Madison, WI • On-site

$84K - $108K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 4 days ago


Exact Sciences rating

8.5

Company rating: 8.5 out of 10

Based on 54 frontline employees who took The Breakroom Quiz

19th of 103 rated laboratories


Job description

Help us change lives

At Exact Sciences, we’re helping change how the world prevents, detects and guides treatment for cancer. We give patients and clinicians the clarity needed to make confident decisions when they matter most. Join our team to find a purpose-driven career, an inclusive culture, and robust benefits to support your life while you’re working to help others.

Position Overview

The Controls Engineer/Senior Controls Engineer collaborates with internal and external partners to procure, install, commission, maintain, and optimize equipment and process control systems that support reagent manufacturing, material handling, and molecular diagnostic testing. This role is responsible for supporting and improving hardware and software control systems through activities such as system architecture and equipment design support, process control strategy development, troubleshooting, configuration management, performance monitoring, programming modifications, and operational support. Depending on level, the individual will contribute to or lead technical initiatives, partner with maintenance and metrology teams on repair and service activities, and drive continuous improvement efforts across Exact Sciences and Exact Sciences Laboratories.

We are open to hiring at either the Engineer or Senior Engineer level depending on candidate experience

Essential Duties

Include, but are not limited to, the following:

  • Conceive, specify, procure, and implement control system installation and modifications to support new manufacturing solutions, process automation, system integration, and monitoring, clinical laboratory test procedure automation, volume growth, and new product introduction based on stakeholder input and collaboration with internal and external partners.
  • Support existing control system installations; including, but not limited to, hands-on troubleshooting, system set up and adjustment, integration of new equipment, repair, planned maintenance, and performance monitoring.
  • Lead projects to analyze, troubleshoot, and improve systems, such as environmental monitoring, automated batch production in a cGMP environment, and clinical laboratory diagnostic sample testing automation in a CAP/CLIA environment, with guidance from senior team members and leadership. 
  • Use engineering knowledge to assist in the consolidation of project requirements and data for interface with functional specialist on cross-functional teams, to ensure stakeholder understanding of trade-offs amongst cost, schedule, quality, and risk.
  • Participate in all aspects of project delivery from inception to turnover in accordance with accepted project management principles and internal engineering practices.
  • Develop and maintain documentation, such as standard operating procedures, engineering standards, user requirements, design specifications, component specifications, and commissioning protocols, to ensure consistent, high-quality projects.
  • Provide technical support, ensuring appropriate change control practices are followed.
  • Lead or participate in investigations and troubleshooting of control systems and manufacturing processes associated with internal review, CAPA, audits, or complaints.
  • Strong communication skills and ability to communicate effectively across all organizational levels, as well as with external suppliers.
  • Uphold company mission and values through accountability, innovation, integrity, quality, and teamwork.
  • Support and comply with the company’s Quality Management System policies and procedures.
  • Maintain regular and reliable attendance.
  • Ability to act with an inclusion mindset and model these behaviors for the organization.
  • Ability to work designated schedule.
  • Ability to work seated for approximately 80% of a typical working day. Ability to work standing for approximately 20% of a typical working day.
  • Ability to lift up to 50 pounds for approximately 10% of a typical working day.
  • Ability to comply with any applicable personal protective equipment requirements.
  • Ability and means to travel between local Exact Sciences locations.
  • Ability to travel 10% of working time away from work location, may include overnight/weekend travel.

Minimum Qualifications

  • Bachelor’s Degree in Engineering or field as outlined in the essential duties; or High School Diploma (GED) and 4 years of relevant experience as outlined in the essential duties.
  • 3+ years of experience as a controls engineer.
  • Proficient in Microsoft Office programs, such as: Word, Excel, PowerPoint, and Outlook.
  • Demonstrated ability to perform the essential duties of the position with or without accommodation.
  • Authorization to work in the United States without sponsorship.

Preferred Qualifications

  • Experience with AVEVA InTouch and System Platform.
  • 5+ years of experience as a controls engineer in a regulated environment.
  • 3+ years of experience managing and executing projects of various sizes and scopes and communicating to cross functional stakeholders.
  • Experience working in a cGMP/ISO 13485 compliant manufacturing environment.
  • Experience leading cross functional and multi-site projects.
  • Operational knowledge of industrial networking.
  • Experience with Rockwell Automation systems.
  • Familiarity with AutoCAD.
#LI-TA21

Salary Range:

$76,000.00 - $125,000.00

 

The annual base salary shown is for this position located in US - WI - Madison on a full-time basis. In addition, this position is bonus eligible.

Exact Sciences is proud to offer an employee experience that includes paid time off (including days for vacation, holidays, volunteering, and personal time), paid leave for parents and caregivers, a retirement savings plan, wellness support, and health benefits including medical, prescription drug, dental, and vision coverage. Learn more about our benefits.

Our success relies on the experiences and perspectives of a diverse team, and Exact Sciences fosters a culture where all employees can develop personally and professionally with a sense of respect and belonging. If you require an accommodation, please contact us here.

Not ready to apply? Join our Talent Community to stay updated on the latest news and opportunities at Exact Sciences.

We are an equal employment opportunity employer. All qualified applicants will receive consideration for employment without regard to disability, protected veteran status, and any other status protected by applicable local, state, or federal law.

To view the Right to Work, E-Verify Employer, and Pay Transparency notices and Federal, Federal Contractor, and State employment law posters, visit our compliance hub. The documents summarize important details of the law and provide key points that you have a right to know.


What Exact Sciences employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom