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Controls And Automation Engineer Jobs in Wisconsin

MalaceHR

Sr Controls Engineer

Kenosha, WI

$128K - $140K/yr

About the Role We are seeking a Senior Controls/Automation Engineer to design, develop, and implement automation control systems for industrial processes and warehouse distribution equipment. This ...

S & S Cycle

Senior Controls and Automation Engineer

Viola, WI · On-site

$96K - $126K/yr

Senior Controls and Automation Engineer DEPARTMENT: Engineering REPORTS TO: Engineering Manager LOCATION: Viola JOB SUMMARY: A Senior Controls & Automation Engineer to design, build, and support ...

S & S Cycle

Senior Controls and Automation Engineer

Viola, WI · On-site

$96K - $126K/yr

Senior Controls and Automation Engineer DEPARTMENT: Engineering REPORTS TO: Engineering Manager LOCATION: Viola JOB SUMMARY: A Senior Controls & Automation Engineer to design, build, and support ...

AprilAire

Automation Engineer

Madison, WI · On-site

The Automation Engineer will work cross-functionally with vendors, controls engineers, maintenance, operations, and product engineering to deliver fully validated, production-ready automation. This ...

AprilAire

Automation Engineer

Madison, WI · On-site

The Automation Engineer will work cross-functionally with vendors, controls engineers, maintenance, operations, and product engineering to deliver fully validated, production-ready automation. This ...

Foxconn WI

Automation Engineer

Mount Pleasant, WI · On-site

Automation Engineer Department: L10 Automation Employment Type: Full Time Location: SMC Reporting ... controls for automated component placement and testing * Perform advanced troubleshooting of ...

AprilAire

Automation Engineer

Madison, WI · On-site

The Automation Engineer will work cross-functionally with vendors, controls engineers, maintenance, operations, and product engineering to deliver fully validated, production-ready automation. This ...

Foxconn WI

Automation Engineer

Mount Pleasant, WI

The Automation Engineer will design and implement automated systems, develop PLC and robotics ... controls for automated component placement and testing * Perform advanced troubleshooting of ...

Intellectt INC

PLC Engineer

Waukesha, WI · On-site

Looking for a Senior Controls & Automation Engineer to support plant operations by developing, maintaining, and troubleshooting test equipment, PLC/HMI systems, and electrical controls. The role ...

MalaceHR

Sr Automation Engineer

Kenosha, WI

$101K - $133K/yr

... theory, controls components, and automated equipment. * Leadership experience in directing ... mentoring automation engineers. * Proficiency in CMMS use, troubleshooting, and coordinating ...

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All JobsControls And Automation Engineer JobsControls And Automation Engineer Jobs in Wisconsin

Controls And Automation Engineer information

What is the difference between Controls And Automation Engineer vs Electrical Engineer?

AspectControls And Automation EngineerElectrical Engineer
CredentialsTypically requires a degree in electrical, control systems, or automation engineering; certifications like PLC programming or control system design are commonRequires a degree in electrical engineering; licensure may be required for certain roles
Work EnvironmentDesigning, programming, and testing control systems in manufacturing, industrial, or automation settingsDesigning electrical systems, power distribution, and circuitry in various industries
Industry UsageCommon in manufacturing, automation, and process control industriesWidespread across power, construction, manufacturing, and consulting sectors

Controls And Automation Engineers focus on designing and implementing control systems and automation solutions, while Electrical Engineers have a broader scope including power systems and electrical infrastructure. Both roles require electrical knowledge but differ in specialization and application areas.

What engineers make $500,000?

Controls and Automation Engineers can earn $500,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles in industries like aerospace, oil and gas, or manufacturing. High salaries often involve specialized skills in PLC programming, robotics, and system integration, along with working in high-demand environments or managerial positions.

What are Controls and Automation Engineers?

Controls and Automation Engineers are professionals who design, develop, and maintain systems that automate processes in industries such as manufacturing, energy, and transportation. Their main goal is to improve efficiency, safety, and reliability by implementing control systems like PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition), and robotics. They work closely with other engineering disciplines to integrate hardware and software solutions, troubleshoot system issues, and ensure optimal operation of automated processes. These engineers play a vital role in modern industrial settings by enabling advanced automation and data-driven decision-making.

What are the key skills and qualifications needed to thrive as a Controls and Automation Engineer, and why are they important?

To thrive as a Controls and Automation Engineer, you need a solid background in electrical engineering, automation systems, and process control, typically supported by a relevant engineering degree. Proficiency with PLC programming, SCADA systems, and industrial network protocols is essential, and certifications like Certified Automation Professional (CAP) are advantageous. Strong analytical thinking, problem-solving, and communication skills set top performers apart in this field. These competencies ensure the safe, efficient, and reliable operation of automated systems in industrial environments.

Will AI replace Automation Engineer?

AI is expected to augment the role of Controls and Automation Engineers by automating routine tasks and data analysis, but it is unlikely to fully replace the need for human expertise in designing, troubleshooting, and maintaining complex automation systems. Engineers will continue to be essential for integrating AI tools, developing control strategies, and ensuring system safety and reliability. Skills in programming, system integration, and understanding industrial processes remain critical in this evolving field.

What engineers make $300,000 a year?

Controls and Automation Engineers can earn $300,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles in industries like manufacturing, aerospace, or energy. High salaries often involve specialized skills in PLC programming, robotics, and system integration, along with working in high-demand environments or managerial positions.

What are some common challenges Controls and Automation Engineers face when integrating new systems into existing processes?

One common challenge Controls and Automation Engineers encounter is ensuring that new automation systems are compatible with existing legacy equipment and processes. This often requires careful planning, extensive testing, and sometimes custom interface development to avoid disruptions in production. Additionally, balancing the need for increased automation with maintaining system reliability and safety standards can be complex. Collaboration with cross-functional teams, such as IT, production, and maintenance, is crucial to address these integration hurdles effectively.

What does a controls and automation engineer do?

A controls and automation engineer designs, develops, and maintains control systems that automate machinery and processes in manufacturing, energy, or other industries. They work with programmable logic controllers (PLCs), sensors, and software to improve efficiency, safety, and reliability of operations. Strong technical skills in electrical, mechanical, and software systems are essential for this role.
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What cities in Wisconsin are hiring for Controls And Automation Engineer jobs? Cities in Wisconsin with the most Controls And Automation Engineer job openings:
Controls And Automation Engineer jobs near you
Infographic showing various Controls And Automation Engineer job openings in Wisconsin as of June 2026, with employment types broken down into 95% Full Time, and 5% Contract. Highlights an 95% In-person, and 5% Hybrid job distribution.
Controls- Automation Engineer

Controls- Automation Engineer

American Orthodontics

Sheboygan, WI

$84K - $111K/yr

Full-time

Posted 5 days ago

Job description

Duties & Responsibilities:

  • Designing and integrating complete automated production cells, including robotics, vision systems, part feeders, HMIs, PCs, PLCs, and related components.
  • Developing, programming, and troubleshooting robust control software for automated machines and manufacturing cells.
  • Driving continuous improvement efforts on existing equipment, including control upgrades, panel redesigns or rewiring, and integration of new technologies.
  • Creating new electrical schematics and maintaining accurate, up-to-date documentation of existing designs.
  • Contributing to functional specifications for new equipment and partnering with manufacturing engineers and equipment vendors on best practices and component selection.
  • Providing technical documentation, training, and ongoing support to ensure knowledge transfer and system sustainability.
  • Collaborating closely with cross-functional teams and communicating technical concepts clearly and effectively.

Qualifications:

  • Bachelor of Science degree in an engineering-related discipline.
  • Minimum of three years of experience in controls engineering, automation programming, and integration of automated manufacturing systems.
  • High level of proficiency in programming and troubleshooting PLC-based and PC-based machine control systems.
  • Strong experience implementing and programming HMIs, motion control systems, industrial robotics, and machine vision systems.
  • Demonstrated ability to evaluate emerging automation technologies and lead their first-time integration into equipment builds.
  • Solid understanding of electrical design principles and the ability to create and interpret electrical schematics.

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