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Controls And Automation Engineer Jobs in Wisconsin

Mastermold LLC

Automation Engineer

Johnson Creek, WI · On-site

Controls Automation Engineer | Onsite in Johnson Creek, WI MasterMold is hiring a Controls Automation Engineer for our manufacturing facility in Johnson Creek, Wisconsin. This is a full-time, fully ...

Mastermold LLC

Automation Engineer

Johnson Creek, WI · On-site

Controls Automation Engineer | Onsite in Johnson Creek, WI MasterMold is hiring a Controls Automation Engineer for our manufacturing facility in Johnson Creek, Wisconsin. This is a full-time, fully ...

MalaceHR

Controls Engineer

Weston, WI · On-site

$107K/yr

About the Role We are seeking a Controls/Automation Engineer to design, develop, and implement automation control systems for industrial processes and warehouse distribution equipment. This role ...

Mastermold LLC

Automation Engineer

Johnson Creek, WI · On-site

$90 - $120/hr

Controls Automation Engineer | PLC and Robotics Due to advancement, MasterMold is hiring Controls Automation Engineers to program, troubleshoot, and improve the industrial automation systems that ...

S & S Cycle

Senior Controls and Automation Engineer

Viola, WI · On-site

$96K - $126K/yr

Senior Controls and Automation Engineer DEPARTMENT: Engineering REPORTS TO: Engineering Manager LOCATION: Viola JOB SUMMARY: A Senior Controls & Automation Engineer to design, build, and support ...

S & S Cycle

Senior Controls and Automation Engineer

Viola, WI · On-site

$96K - $126K/yr

Senior Controls and Automation Engineer DEPARTMENT: Engineering REPORTS TO: Engineering Manager LOCATION: Viola JOB SUMMARY: A Senior Controls & Automation Engineer to design, build, and support ...

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Controls And Automation Engineer information

What is a controls and automation engineer?

Controls and Automation Engineers are professionals who design, develop, and maintain systems that automate processes in industries such as manufacturing, energy, and transportation. Their main goal is to improve efficiency, safety, and reliability by implementing control systems like PLCs (Programmable Logic Controllers), SCADA (Supervisory Control and Data Acquisition), and robotics. They work closely with other engineering disciplines to integrate hardware and software solutions, troubleshoot system issues, and ensure optimal operation of automated processes. These engineers play a vital role in modern industrial settings by enabling advanced automation and data-driven decision-making.

What are the key skills and qualifications needed to thrive as a controls and automation engineer?

To thrive as a Controls and Automation Engineer, you need a solid background in electrical engineering, automation systems, and process control, typically supported by a relevant engineering degree. Proficiency with PLC programming, SCADA systems, and industrial network protocols is essential, and certifications like Certified Automation Professional (CAP) are advantageous. Strong analytical thinking, problem-solving, and communication skills set top performers apart in this field. These competencies ensure the safe, efficient, and reliable operation of automated systems in industrial environments.

What are some common challenges controls and automation engineers face when integrating new systems into existing processes?

One common challenge Controls and Automation Engineers encounter is ensuring that new automation systems are compatible with existing legacy equipment and processes. This often requires careful planning, extensive testing, and sometimes custom interface development to avoid disruptions in production. Additionally, balancing the need for increased automation with maintaining system reliability and safety standards can be complex. Collaboration with cross-functional teams, such as IT, production, and maintenance, is crucial to address these integration hurdles effectively.

What is the difference between Controls And Automation Engineer vs Electrical Engineer?

AspectControls And Automation EngineerElectrical Engineer
CredentialsTypically requires a degree in electrical, control systems, or automation engineering; certifications like PLC programming or control system design are commonRequires a degree in electrical engineering; licensure may be required for certain roles
Work EnvironmentDesigning, programming, and testing control systems in manufacturing, industrial, or automation settingsDesigning electrical systems, power distribution, and circuitry in various industries
Industry UsageCommon in manufacturing, automation, and process control industriesWidespread across power, construction, manufacturing, and consulting sectors

Controls And Automation Engineers focus on designing and implementing control systems and automation solutions, while Electrical Engineers have a broader scope including power systems and electrical infrastructure. Both roles require electrical knowledge but differ in specialization and application areas.

What are popular job titles related to Controls And Automation Engineer jobs in Wisconsin?

For Controls And Automation Engineer jobs in Wisconsin, the most frequently searched job titles are:

What job categories do people searching Controls And Automation Engineer jobs in Wisconsin look for?

The top searched job categories for Controls And Automation Engineer jobs in Wisconsin are:

What cities in Wisconsin are hiring for Controls And Automation Engineer jobs?

Cities in Wisconsin with the most Controls And Automation Engineer job openings:

Controls And Automation Engineer jobs near you
Infographic showing various Controls And Automation Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 88% Full Time, 9% Part Time, 2% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution.

Controls & Automation Engineer

Sterling Engineering Inc.

Delavan, WI • On-site

$110K - $115K/yr

Full-time

Posted 16 days ago

Job description

Title: Controls & Automation Engineer
Location: Delavan, WI
Pay Range: $110k-115k per year
Hire Type: Direct Hire
Industry: Food & Beverage / Industrial Automation
Comprehensive Benefits Package

This is an exciting opportunity for an automation engineer who wants to move beyond traditional controls programming and play a significant role in product development, electronics, industrial communications, IIoT, and connected equipment. You’ll help develop innovative control solutions for pumps, valves, heat exchangers, and other process equipment while collaborating with engineering teams, customers, suppliers, and development partners.

Key Responsibilities
  • Design and develop control systems and electronic modules for process equipment and valve control applications
  • Develop hardware and firmware solutions for control units, including PCB layouts and microcontroller programming
  • Develop PLC and HMI programs, control narratives, I/O lists, and instrumentation specifications
  • Program and integrate industrial communication technologies including IO-Link, AS-i, DeviceNet, ProfiBus, ProfiNet, OPC UA, Modbus TCP/IP, Ethernet/IP, and MQTT
  • Design and implement IIoT solutions for real-time equipment monitoring and predictive maintenance
  • Develop PC-based interface tools for equipment setup, diagnostics, and troubleshooting
  • Create and execute verification and validation test plans for functional samples and production equipment
  • Lead automation and product development projects from concept through validation, industrial release, and manufacturing handoff
  • Participate in customer meetings, product launches, design reviews, and project progress reviews
Qualifications
  • Must have a Bachelor's degree in Electrical Engineering, Mechanical Engineering, or related engineering discipline
  • Must have 5+ years of automation engineering experience, preferably within food, beverage, sanitary, or process equipment industries
  • Strong PLC programming and troubleshooting experience
  • Experience with HMI/SCADA platforms such as Allen-Bradley, Siemens, FactoryTalk, Ignition, or Wonderware
  • Strong understanding of electronic design, circuit design, PCBA layout, digital signal processing, and microcontroller programming
  • Familiarity with IoT/IIoT technologies and industrial communication protocols
Why You'll Love This Opportunity
  • Next-Generation Technology: Work at the intersection of automation, electronics, connectivity, and IIoT to develop smarter industrial equipment.
  • Product Development Ownership: Help take new control technologies from concept through validation and production.
  • Technical Variety: Combine PLCs, HMI/SCADA, embedded programming, PCB design, industrial networking, and connected-device technologies.
  • Global Exposure: Collaborate with engineering teams, suppliers, customers, and development partners across a broad organization.
  • High-Visibility Work: Your designs and technical decisions will directly influence the next generation of process equipment.
  • Innovation-Focused Environment: Evaluate and implement emerging automation and connectivity technologies rather than simply maintaining existing systems.
  • Career Growth: Expand your expertise across controls, electronics, IIoT, product development, and industrial automation.
Qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.