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Controls Engineer Jobs in Madison, WI (NOW HIRING)

Amrize

Controls Engineer

De Forest, WI · On-site

$84K - $108K/yr

Controls Engineer | Req ID: 16734 | HR Contact: Taylor J VALLEY | Location: Building Envelope - Corp Nashville, TN, Building Envelope - Corsicana, TX, Building Envelope - Jacksonville, FL, Building ...

ALKAR-RAPIDPAK, INC.

Controls Engineer

Lodi, WI · On-site

$80K - $120K/yr

Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field service. We're looking for ...

ALKAR-RAPIDPAK, INC.

Controls Engineer

Lodi, WI

$80K - $120K/yr

Description Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field service. We're ...

Alkar

Controls Engineer

Lodi, WI · On-site

$80K - $120K/yr

Job Type Full-time Description Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field ...

Pro Mach

Controls Engineer

Middleton, WI

$83K - $108K/yr

As a Controls Engineer, you'll develop and program robot, PLC, and HMI controls software for robotic packaging automation machinery. You'll solve complex challenges to exceed customer expectations ...

Quest Industrial LLC

Controls Engineer

Middleton, WI

$83K - $108K/yr

As a Controls Engineer, you'll develop and program robot, PLC, and HMI controls software for robotic packaging automation machinery. You'll solve complex challenges to exceed customer expectations ...

Milliken

Ironwood Process Controls Engineer

Portage, WI

$88K - $114K/yr

The Plant Controls Engineer works closely with maintenance, production, engineering, and other plant personnel to troubleshoot issues, optimize control systems, and implement improvements that ...

ProMach

Controls Engineer

Middleton, WI · On-site

$83K - $108K/yr

As a Controls Engineer, you'll develop and program robot, PLC, and HMI controls software for robotic packaging automation machinery. You'll solve complex challenges to exceed customer expectations ...

Generac

Senior Controls Engineer

Madison, WI · On-site +1

$115K - $155K/yr

The Senior Controls Engineer serves as the technical lead for advanced microgrid control system projects within the Generac Microgrid Controls Team. This role owns projects endtoend-from sales ...

Alkar

Senior Controls Engineer

Lodi, WI · On-site

$125K - $140K/yr

Job Type Full-time Description Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field ...

ALKAR-RAPIDPAK, INC.

Senior Controls Engineer

Lodi, WI

$125K - $140K/yr

Description Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field service. We're ...

ALKAR-RAPIDPAK, INC.

Senior Controls Engineer

Lodi, WI · On-site

$125K - $140K/yr

Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control systems while collaborating across engineering, manufacturing, and field service. We're looking for ...

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Showing results 1-20

All JobsControls Engineer JobsControls Engineer Jobs in Madison, WI

Controls Engineer information

See Madison, WI salary details

$55.4K

$97.3K

$132K

How much do controls engineer jobs pay per year?

As of Jul 31, 2026, the average yearly pay for controls engineer in Madison, WI is $97,325.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,100.00 and $108,800.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries approaching or exceeding $300,000 annually, especially in high-demand industries or senior leadership roles. Such compensation often includes bonuses, profit sharing, or stock options, and typically requires advanced knowledge of PLCs, SCADA systems, and programming languages like Python or C++.

What Is a Controls Engineer?

Controls engineers design, develop, and test automated or dynamic systems that are controlled through feedback with sensors or detectors. Examples include automated irrigation systems that can sense moisture levels in soil, or self-driving cars that can navigate congested streets. Controls engineers apply control theory to devices, machines, and processes to attain desired outcomes. They can work on everything from boilers, washing machines, or light switches to complex industrial machinery.

What are the key skills and qualifications needed to thrive as a Controls Engineer, and why are they important?

To thrive as a Controls Engineer, you need a solid background in electrical engineering, automation, and process control, typically supported by a relevant engineering degree. Familiarity with PLC programming, SCADA systems, HMI software, and certifications such as Professional Engineer (PE) or Siemens/Rockwell training are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These skills ensure the safe, efficient, and reliable operation of automated systems critical to industrial and manufacturing environments.

What does a Controls Engineer do?

A Controls Engineer designs, develops, and maintains systems that control machinery and processes in industries such as manufacturing, automotive, and energy. They work with automation systems, including programmable logic controllers (PLCs), sensors, actuators, and human-machine interfaces (HMIs) to ensure efficient, safe, and reliable operation. Controls Engineers also troubleshoot and optimize existing systems, implement upgrades, and ensure compliance with safety standards. Their expertise is crucial for improving productivity, reducing downtime, and integrating new technologies into production environments.

What exactly does a controls engineer do?

A controls engineer designs, develops, and maintains control systems used in manufacturing, automation, and industrial processes. They work with programmable logic controllers (PLCs), sensors, and actuators to ensure machinery operates efficiently and safely, often using engineering software and adhering to safety standards. Their role involves troubleshooting, system integration, and optimizing control processes to improve performance.

How much do control engineers get paid?

Control engineers typically earn a median annual salary between $70,000 and $100,000, depending on experience, location, and industry. Entry-level positions may start around $60,000, while experienced professionals with specialized skills or certifications can earn over $110,000. Salaries often increase with proficiency in PLC programming, automation systems, and relevant software tools.

What engineers make $200,000 a year?

Controls engineers with extensive experience, specialized skills in automation, and advanced certifications can earn salaries of $200,000 or more annually, especially in high-demand industries like manufacturing, aerospace, or energy. Senior-level engineers often have 10+ years of experience and expertise in PLC programming, robotics, and system integration.

What is the difference between Controls Engineer vs Electrical Engineer?

AspectControls EngineerElectrical Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or Controls Engineering; certifications like Certified Control Systems Technician (CCST)Bachelor's in Electrical Engineering; Professional Engineer (PE) license often preferred
Work EnvironmentManufacturing plants, automation facilities, industrial settingsDesign offices, research labs, power plants, industrial sites
Industry UsageAutomation, manufacturing, process controlPower generation, electronics, telecommunications, industrial systems
Common Search/ComparisonControls Engineer vs Electrical Engineer

Controls Engineers focus on designing, developing, and maintaining control systems for automation and manufacturing processes, often working closely with machinery and PLCs. Electrical Engineers have a broader scope, working on electrical systems, power distribution, and electronic devices. While both roles require electrical knowledge and certifications, Controls Engineers specialize more in automation and control systems, whereas Electrical Engineers may work across various electrical disciplines.

What are common challenges faced by Controls Engineers when working on multidisciplinary project teams?

Controls Engineers frequently collaborate with mechanical, electrical, and software engineers, which can present challenges in aligning design standards, timelines, and communication styles. They must ensure that control systems integrate seamlessly with hardware and software components while also meeting safety and regulatory requirements. Effective communication and adaptability are essential, as Controls Engineers often act as a bridge between technical disciplines to troubleshoot issues and implement solutions efficiently.
More about Controls Engineer jobs
What are the most commonly searched types of Controls Engineer jobs in Madison, WI? The most popular types of Controls Engineer jobs in Madison, WI are:
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What job categories do people searching Controls Engineer jobs in Madison, WI look for? The top searched job categories for Controls Engineer jobs in Madison, WI are:
What cities near Madison, WI are hiring for Controls Engineer jobs? Cities near Madison, WI with the most Controls Engineer job openings:
Controls Engineer jobs near you
Infographic showing various Controls Engineer job openings in Madison, WI as of July 2026, with employment types broken down into 88% Full Time, 8% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 4% Hybrid, and 4% Remote job distribution, with an average salary of $97,325 per year, or $46.8 per hour.

Controls Engineer

Sterling Engineering Inc.

Janesville, WI

$100K - $120K/yr

Full-time

Medical, Life, Retirement, PTO

Re-posted 14 days ago

Job description

Title: Controls Engineer
Location: Janesville, WI
Hire Type: Direct Hire
Compensation: $100,000 to $120,000 (based on experience)
Benefits: Health insurance, paid time off, 401k

Seeking an experienced Electrical Controls Engineer to join our team. Join a team building advanced custom automated machinery for a variety of industries (i.e. Medical / Life Sciences, Consumer Products, Automotive, Industrial).
Responsibilities:
  1. Electrical hardware and software design
  2. PLC & HMI programming / troubleshooting
  3. Experience with multi-axis motion control
  4. Specifying and correctly applying a variety of robotic platforms
  5. Machine vision (Cognex, Keyence, etc.)
  6. Machine integration experience
  7. Equipment debug
  8. Technical writing
Skills:
  1. Should have knowledge of NEC, NFPA79, and UL 508A
  2. Experience in electrical drafting / design utilizing AutoCAD or AutoCAD Electrical
  3. PLC programming – Allen Bradley (ControlLogix)
  4. Project management
  5. Excellent problem solving ability
  6. Strong interpersonal and communication skills
  7. Robot integration and knowledge of ANSI/RIA R15.06 a preferred
Experience:
  1. BS in Electrical Engineering or equivalent training & experience
  2. 5+ years of experience in machine controls development


Qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or genetic information.