ZipRecruiter

Log In

1

Sr Controls Engineer Jobs in Madison, WI (NOW HIRING)

Generac

Senior Controls Engineer

Madison, WI · On-site +1

$115K - $155K/yr

The Senior Controls Engineer serves as the technical lead for advanced microgrid control system projects within the Generac Microgrid Controls Team. This role owns projects endtoend-from sales ...

Alkar

Senior Controls Engineer

Lodi, WI · On-site

$125K - $140K/yr

Job Type Full-time Description Position Summary As a Controls Engineer at Alkar, you'll design the ... Serve as a senior technical resource for difficult troubleshooting, root-cause investigation, and ...

ALKAR-RAPIDPAK, INC.

Senior Controls Engineer

Lodi, WI

$125K - $140K/yr

Description Position Summary As a Controls Engineer at Alkar, you'll design the latest automation ... Serve as a senior technical resource for difficult troubleshooting, root-cause investigation, and ...

New

ALKAR-RAPIDPAK, INC.

Senior Controls Engineer

Lodi, WI · On-site

$125K - $140K/yr

Position Summary As a Controls Engineer at Alkar, you'll design the latest automation control ... Serve as a senior technical resource for difficult troubleshooting, root-cause investigation, and ...

New

Pro Mach, Inc.

Controls Engineering Manager

Middleton, WI · On-site

$83K - $108K/yr

You'll oversee and direct the controls engineering team for Quest that executes the design ... Work with senior leadership to develop both short-term and long-term business goals/objectives.

Promachbuilt

Controls Engineering Manager

Middleton, WI · On-site

$83K - $108K/yr

You'll oversee and direct the controls engineering team for Quest that executes the design ... Work with senior leadership to develop both short-term and long-term business goals/objectives.

ProMach

Controls Engineering Manager

Middleton, WI · On-site

$83K - $108K/yr

You'll oversee and direct the controls engineering team for Quest that executes the design ... Work with senior leadership to develop both short-term and long-term business goals/objectives.

Pro Mach

Controls Engineering Manager

Middleton, WI

$83K - $108K/yr

You'll oversee and direct the controls engineering team for Quest that executes the design ... Work with senior leadership to develop both short-term and long-term business goals/objectives.

AprilAire

Senior Automation Engineer

Madison, WI · On-site

$104K - $137K/yr

This role serves as a system-level integrator, ensuring mechanical, controls, and process elements ... The Senior Automation Engineer supports projects from early design review through implementation ...

AprilAire

Senior Automation Engineer

Madison, WI · On-site

$104K - $137K/yr

This role serves as a system-level integrator, ensuring mechanical, controls, and process elements ... The Senior Automation Engineer supports projects from early design review through implementation ...

AprilAire

Senior Automation Engineer

Madison, WI · On-site

$104K - $137K/yr

This role serves as a system-level integrator, ensuring mechanical, controls, and process elements ... The Senior Automation Engineer supports projects from early design review through implementation ...

Alkar

Senior Project Engineer

Lodi, WI · On-site

$120K - $150K/yr

Job Type Full-time Description Position Summary The Senior Product Engineer serves as the ... Provide product-specific technical direction to assigned Controls and Electrical engineering ...

next page

Showing results 1-20

All JobsSr Controls Engineer JobsSr Controls Engineer Jobs in Madison, WI

Sr Controls Engineer information

See Madison, WI salary details

$72.5K

$115.6K

$155.2K

How much do sr controls engineer jobs pay per year?

As of Jul 31, 2026, the average yearly pay for sr controls engineer in Madison, WI is $115,600.00, according to ZipRecruiter salary data. Most workers in this role earn between $97,700.00 and $129,000.00 per year, depending on experience, location, and employer.

What types of projects and cross-functional collaboration can a Sr Controls Engineer expect in this role?

As a Sr Controls Engineer, you will typically lead or contribute to projects involving the design, implementation, and optimization of automation systems. Collaboration is common with multidisciplinary teams, including mechanical and electrical engineers, software developers, and operations personnel, to ensure seamless integration of control systems. You may also work closely with project managers and clients to define requirements, troubleshoot issues, and deliver solutions that align with production goals. This role often involves balancing technical problem-solving with strong communication skills to coordinate across departments.

What are Sr Controls Engineers?

Sr Controls Engineers are experienced professionals who design, develop, and maintain control systems used in manufacturing, automation, or other industrial processes. They work with hardware and software to ensure machinery operates efficiently, safely, and according to specifications. Their responsibilities often include programming PLCs, troubleshooting system issues, leading projects, and collaborating with multidisciplinary teams. Senior-level controls engineers also mentor junior staff and contribute to the strategic improvement of automation processes.

What are the key skills and qualifications needed to thrive as a Sr Controls Engineer, and why are they important?

To thrive as a Sr Controls Engineer, you need a strong background in electrical engineering, automation, and control systems design, usually supported by a relevant bachelor's degree and significant industry experience. Expertise in PLC programming, SCADA systems, HMI development, and familiarity with industry standards and certifications like ISA or PE is essential. Strong problem-solving, project management, and communication skills set standout professionals apart in this role. These qualifications ensure effective system integration, reliable automation solutions, and successful collaboration on complex engineering projects.

What is the difference between Sr Controls Engineer vs Controls Engineer?

AspectSr Controls EngineerControls Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or related engineering; often 5+ years experience; certifications like PLC or automation certificationsBachelor's in relevant engineering; 1-3 years experience; similar certifications
Work EnvironmentIndustrial plants, manufacturing facilities, automation projectsSimilar industrial settings, project-based work, automation systems
Employer & Industry UsageManufacturing, automation, process control industriesManufacturing, industrial automation, equipment design

The main difference between a Sr Controls Engineer and a Controls Engineer lies in experience level, responsibilities, and expertise. Sr Controls Engineers typically have more years of experience, handle complex automation projects, and may mentor junior staff. Controls Engineers are often earlier in their careers, focusing on implementing and maintaining control systems. Both roles are vital in industrial automation and share similar work environments and industry applications.

What are popular job titles related to Sr Controls Engineer jobs in Madison, WI? For Sr Controls Engineer jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Sr Controls Engineer jobs in Madison, WI look for? The top searched job categories for Sr Controls Engineer jobs in Madison, WI are:
What cities near Madison, WI are hiring for Sr Controls Engineer jobs? Cities near Madison, WI with the most Sr Controls Engineer job openings:
Sr Controls Engineer jobs near you
Infographic showing various Sr Controls Engineer job openings in Madison, WI as of July 2026, with employment types broken down into 86% Full Time, 9% Part Time, 1% Temporary, 3% Contract, and 1% Nights. Highlights an 91% Physical, 4% Hybrid, and 5% Remote job distribution, with an average salary of $115,600 per year, or $55.6 per hour.

Senior Controls Engineer

Generac

Madison, WI • On-site, Remote

$115K - $155K/yr

Full-time

Medical, Dental, Vision, Life, Retirement

Re-posted 28 days ago

Generac Power Systems rating

7.0

Company rating: 7.0 out of 10

Based on 66 frontline employees who took The Breakroom Quiz

351st of 487 rated machine equipment manufacturers

Job description

We believe power is a promise - a shared commitment to be there for others when it matters most.

For more than 65 years, we've turned big ideas into solutions that help protect homes, strengthen businesses and build a more resilient, efficient, sustainable energy future.


Ready to Power a Smarter World with us?


The Senior Controls Engineer serves as the technical lead for advanced microgrid control system projects within the Generac Microgrid Controls Team. This role owns projects endtoend-from sales handover through system development, commissioning, and ongoing operational support-while balancing handson technical execution with process improvement and crossfunctional collaboration.

This position plays a critical role in supporting a growing portfolio of microgrid projects, including live customer systems, and requires strong accountability, technical depth, and comfort operating in customerfacing, highpressure environments. In addition to project delivery, the Senior Controls Engineer contributes to team performance by mentoring peers, supporting knowledge sharing, and helping evolve project execution standards and processes. The role can be based anywhere in US or Canada and includes 30-40% travel for onsite commissioning activities.

Responsibilities

  • Serve as the technical lead for advanced microgrid control system projects from sales handover through commissioning and ongoing support

  • Plan, develop, implement, test, and troubleshoot microgrid control systems to ensure successful project delivery

  • Lead onsite and remote startup and commissioning activities, including development and execution of commissioning test plans

  • Provide highlevel technical support for inprogress projects and operating microgrid systems, including triage and resolution of customer issues

  • Partner crossfunctionally with Controls Engineering, Service, Commissioning, and Sales teams to deliver strong customer outcomes

  • Balance handson project execution with continuous improvement of project processes, standards, and quality

  • Mentor and support team members through technical guidance, knowledge sharing, and collaboration

  • Communicate project status, challenges, and progress clearly to internal stakeholders and customers

Minimum Qualifications

  • Bachelor of Science degree in Engineering

  • 5 + years' experience with programming Industrial controls, PLC's, HMI's and Industrial communication protocols

  • Formalized training and/or education in Industrial Automation, Engineering, Computer Science or MIS

Preferred Qualifications

  • 5 + years' experience with three-phase AC power system controls and automation

  • 5 + years' experience with controls and automation of generators, energy storage systems, solar PV systems, protective relays, and switchgear

  • Thorough understanding of industrial communication protocols, primarily Modbus RTU/TCP and DNP3

  • Advanced technical understanding of power control philosophy in voltage-forming and voltage-following applications

  • Experience managing technical projects through the full lifecycle, including initiation, planning, execution, monitoring, commissioning, close-out, and support

Great Reasons to work for Generac:

  • Competitive Benefits: Health, Dental, Vision,401kand many more

  • State-of-the-artfacility with an onsite gym, walking trails, cafe, freeparkingand manyemployeeactivities

  • Scheduled events throughout the year that allow our employees, both current and retirees, togather togetherand enjoy their time with their families and co-workers

  • Pride! When a storm strikes, Generac employees always rise to the occasion. Each time a storm hits,many employees volunteer their time with the customer support team or on the production line,while others go right intostorm-affected areas to repair generators

  • Make a positive impact. Generac has always been community-minded and dedicated to giving back.The company proudlyoffersa Volunteer Time Off program,invitingteam members toparticipateincharitable volunteer opportunities on company time.

  • We believe in having fun. From minor celebrations to major events, our employees balance their work by building a strong culture of teamwork and collaboration through a variety of occasions, including our Fun Days.

Generac is committed to fair andequitablecompensation practices.The salary range for this role based in Fort Collins, Colorado is $115,000 USD- $155,000 USD. This compensation willultimately bein line with the location in which the position is filled.Final compensation for this role will bedeterminedbyvarious factorssuch as a candidate's relevant work experience, skills,certificationsand geographic location.This role is eligible for variablecompensationincludingshort-termand long-term incentives.

This position includes a comprehensive benefit package that includes medical, dental and vision plans; life, long-term disability, flexible spending and health savings accounts,accruedpaid time off, 8 paid Holidays and 401(k) retirement benefits."

"We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, national origin, disability status, protected veteran status, or any other characteristic protected by law."

What Generac Power Systems employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom

Apply