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Advanced Process Control Engineer Jobs (NOW HIRING)

Sr. Process Control Engineer

Miami, FL · On-site

$120 - $180/hr

Advanced Process Control: Develop and implement advanced control algorithms and determine the ... Project Engineering: Develop project scopes, cost estimates, schedules, and technical ...

Process Control Engineer Duration: 2 years Location: Hybrid role based in Allentown, PA Start date: September 2026 Position Overview This Process Control Engineer opportunity is focused on ...

The location in Ashdown, (Arkansas, United States), is seeking talent to fill the position of Process Control Engineer . This job is full-time permanent. * Understands and actively promotes safety ...

The location in Ashdown, (Arkansas, United States), is seeking talent to fill the position of Process Control Engineer . This job is full-time permanent. * Understands and actively promotes safety ...

Process Control Engineer Location: Columbus, MT Site - Stillwater Mine & East Boulder Mine Schedule: 5x2, 4x3 9hr Shifts Job Responsibilities and Duties: At Sibanye-Stillwater, the Process Control ...

Process Control Engineer Location: Columbus, MT Site - Stillwater Mine & East Boulder Mine Schedule: 5x2, 4x3 9hr Shifts Job Responsibilities and Duties: At Sibanye-Stillwater, the Process Control ...

Process Control Engineer

Kansas City, MO · On-site

$96K - $144K/yr

Process Control Engineer The Process Control Engineer provides technical leadership for the site ... Provide advanced troubleshooting and technical support for control systems, process control ...

The Process Control Engineer is responsible for implementing, administering, and testing the Control System Operation and identification of the Instrument System improvements to ensure control system ...

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Advanced Process Control Engineer information

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$52.5K

$98.8K

$147K

How much do advanced process control engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for advanced process control engineer in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.

What is an advanced process control engineer?

Advanced Process Control (APC) Engineers are specialized professionals who design, implement, and maintain advanced control systems in industrial processes, such as those used in chemical, oil & gas, or manufacturing plants. Their goal is to optimize production efficiency, improve product quality, and minimize costs by utilizing advanced algorithms, software, and control strategies. They work with various technologies, such as model predictive control, real-time optimization, and data analytics, to enhance process operations. APC Engineers often collaborate with process engineers, operators, and IT specialists to ensure the successful integration of control solutions. Their expertise contributes significantly to the safe, efficient, and sustainable operation of industrial facilities.

How does an advanced process control engineer typically collaborate with operations and maintenance teams to implement new control strategies?

Advanced Process Control Engineers work closely with operations and maintenance teams to ensure new control strategies are effectively integrated into daily plant activities. This often involves conducting joint reviews, providing training sessions, and gathering feedback to fine-tune control algorithms. Collaboration is essential during commissioning phases to troubleshoot issues and adjust parameters for optimal performance. Regular communication helps bridge technical gaps, ensuring that both the engineering and operations perspectives are considered for safe and efficient process improvements.

What are the key skills and qualifications needed to thrive as an advanced process control engineer, and why are they important?

To thrive as an Advanced Process Control Engineer, you need a solid background in chemical or process engineering, strong analytical skills, and typically a bachelor's or master's degree in a related field. Proficiency with distributed control systems (DCS), process simulation software like AspenTech, and experience with control algorithms or programming languages such as MATLAB or Python are commonly required. Strong problem-solving abilities, effective communication, and teamwork are crucial soft skills for collaborating with cross-functional teams and implementing solutions. These skills ensure safe, efficient, and optimized plant operations, directly impacting production quality and profitability.

What is the difference between Advanced Process Control Engineer vs Process Control Engineer?

AspectAdvanced Process Control EngineerProcess Control Engineer
CredentialsBachelor's or Master's in Engineering, certifications in control systemsBachelor's in Engineering, some certifications may apply
Work EnvironmentIndustrial plants, manufacturing facilities, chemical and oil & gas industriesSimilar environments, often overlapping in manufacturing and processing plants
ResponsibilitiesDesigning and implementing advanced control strategies, optimizing processesMonitoring and maintaining control systems, troubleshooting

The Advanced Process Control Engineer specializes in developing sophisticated control strategies to optimize industrial processes, often working on complex systems. In contrast, the Process Control Engineer focuses on maintaining and troubleshooting existing control systems. Both roles share similar environments and required skills, but the advanced engineer typically handles more complex control algorithms and process optimization projects.

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Infographic showing various Advanced Process Control Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $98,759 per year, or $47.5 per hour.

Process Control Engineer

Kinross Gold Corporation

Round Mountain, NV • On-site

Full-time

Re-posted 26 days ago


Kinross Gold rating

8.9

Company rating: 8.9 out of 10

Based on 11 frontline employees who took The Breakroom Quiz

2nd of 41 rated mining


Job description

Process Control Engineer
Posting Date: 1/13/26
Location: Round Mountain, NV, USA,
Job Summary
The Process Control Engineer is responsible for developing, maintaining, and optimizing process control systems that support safe, reliable, and efficient mineral processing operations at the Round Mountain Gold Mine. This role focuses on improving plant stability, throughput, recovery, and equipment performance through effective control strategies, automation enhancements, and close collaboration with operations, metallurgy, and maintenance teams. Qualified candidates may be eligible for both a sign-on bonus and relocation assistance.
Essential Functions
Process Control & Automation
• Design, implement, maintain, and optimize control strategies for crushing, grinding, classification, leaching, adsorption, detoxification, and ancillary systems as applicable.
• Configure, troubleshoot, and support plant control systems (e.g., DCS, PLCs, HMI/SCADA) to ensure high system availability and reliability.
• Develop and tune regulatory, advanced, and model-based control loops to improve process stability and metallurgical performance.
• Lead and support control system upgrades, logic changes, alarm management, and interface improvements in accordance with site change management procedures.
Operational Support
• Partner with Operations and Metallurgy to identify process constraints and variability, and implement control solutions that improve throughput, recovery, and reagent efficiency.
• Provide on-shift and off-shift technical support for control system issues impacting production or safety.
• Analyze process data and trends to proactively identify opportunities for improvement and risk mitigation.
Maintenance & Reliability Interface
• Work closely with the Process Maintenance Superintendent and maintenance teams to support instrumentation, control hardware, and network reliability.
• Support preventative maintenance strategies, control system documentation, and lifecycle management of automation assets.
• Assist with root cause analysis for process upsets and equipment or control-related failures.
Safety, Compliance & Standards
• Promote a strong safety culture by ensuring control systems support safe operating limits and critical safeguards.
• Participate in hazard analyses, management of change (MOC), and operational readiness reviews.
Projects & Continuous Improvement
• Provide process control expertise for capital projects, plant modifications, and technology trials.
• Develop functional specifications, FAT/SAT documentation, and commissioning plans for automation-related projects.
• Contribute to continuous improvement initiatives focused on cost reduction, energy efficiency, and operational excellence.
Qualifications and Skill Requirements
• Bachelor's degree in Electrical Engineering, Chemical Engineering, Metallurgical Engineering, Automation, or a related discipline.
• 5-8 years of experience in process control or automation within mineral processing, mining, or heavy industrial environments.
• Familiarity with CMMS
• Hands-on experience with DCS and/or PLC platforms commonly used in mining operations (e.g., Honeywell, ABB, Emerson, Rockwell).
• Strong understanding of mineral processing unit operations and their control requirements.
• Control loop tuning, alarm management, and control system troubleshooting.
• Process data analysis and visualization tools (e.g., Wonderware, PI System or equivalent historians).
• Instrumentation fundamentals, including flow, level, pressure, density, and analytical measurements.
• Familiarity with advanced process control (APC) concepts is preferred.
• Strong problem-solving and analytical skills.
• Ability to work effectively across operations, maintenance, and technical disciplines.
• Clear written and verbal communication skills, with the ability to translate technical concepts into operational guidance.
Health, Safety, and Environmental Requirements
• Has a strong commitment to Environmental, health and safety.
• Wears Personal Protective Equipment at all times while in the production environment.
• Is alert and observes, corrects, and reports unsafe conditions and behaviors.
• Follows operating procedures and complies with all regulatory requirements.
Kinross Competencies
• Strategic Effectiveness
Develops and communicates creative business strategies that drive sustainable value.
• External Engagement
Understands and builds relationships with external parties that strengthen and sustain competitive advantage.
• Business Focus
Applies commercial rigor and discipline to all business decisions and relationships.
• Living the Kinross Values
Aligns behavior, decisions, and actions with Kinross values and principles.
Legislative Requirements
Background Check required
US work permit required
Language Requirements
English

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