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Advanced Process Control Engineer Jobs in Texas (NOW HIRING)

Praxair

Process Control Engineer

Texas City, TX · On-site

Advanced understanding of continuous chemical processes. * Working knowledge of primary ... programming and configuration, operator HMI, hardware and software, and control network ...

Lancesoft

Process Control Engineer III

Houston, TX · On-site

$45 - $52/hr

Process Control Engineer III Location: Houston, TX 77050 Duration: 12 months (Possible extension) Pay rate range: $45 -$52/hr on w2 (All inclusive Description: * Responsible for designing, developing ...

Semiserve

Process Control Engineer

Pasadena, TX

Job Title: Entry-Level Process Control Engineer Location: Seabrook Job Type: Contract to Hire Position Overview A leading global chemical manufacturing company is seeking a motivated, entry-level ...

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How much do advanced process control engineer jobs pay per year?

As of May 28, 2026, the average yearly pay for advanced process control engineer in Texas is $92,009.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,300.00 and $108,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an Advanced Process Control Engineer, and why are they important?

To thrive as an Advanced Process Control Engineer, you need a solid background in chemical or process engineering, strong analytical skills, and typically a bachelor's or master's degree in a related field. Proficiency with distributed control systems (DCS), process simulation software like AspenTech, and experience with control algorithms or programming languages such as MATLAB or Python are commonly required. Strong problem-solving abilities, effective communication, and teamwork are crucial soft skills for collaborating with cross-functional teams and implementing solutions. These skills ensure safe, efficient, and optimized plant operations, directly impacting production quality and profitability.

How does an Advanced Process Control Engineer typically collaborate with operations and maintenance teams to implement new control strategies?

Advanced Process Control Engineers work closely with operations and maintenance teams to ensure new control strategies are effectively integrated into daily plant activities. This often involves conducting joint reviews, providing training sessions, and gathering feedback to fine-tune control algorithms. Collaboration is essential during commissioning phases to troubleshoot issues and adjust parameters for optimal performance. Regular communication helps bridge technical gaps, ensuring that both the engineering and operations perspectives are considered for safe and efficient process improvements.

What are Advanced Process Control Engineers?

Advanced Process Control (APC) Engineers are specialized professionals who design, implement, and maintain advanced control systems in industrial processes, such as those used in chemical, oil & gas, or manufacturing plants. Their goal is to optimize production efficiency, improve product quality, and minimize costs by utilizing advanced algorithms, software, and control strategies. They work with various technologies, such as model predictive control, real-time optimization, and data analytics, to enhance process operations. APC Engineers often collaborate with process engineers, operators, and IT specialists to ensure the successful integration of control solutions. Their expertise contributes significantly to the safe, efficient, and sustainable operation of industrial facilities.

What does an advanced process control engineer do?

An advanced process control engineer designs and implements sophisticated control systems to optimize industrial processes, improve efficiency, and ensure safety. They analyze process data, develop control algorithms, and use tools like model predictive control (MPC) to maintain desired operational parameters. Strong knowledge of process engineering, control theory, and automation software is essential for this role.

What is the difference between Advanced Process Control Engineer vs Process Control Engineer?

AspectAdvanced Process Control EngineerProcess Control Engineer
CredentialsBachelor's or Master's in Engineering, certifications in control systemsBachelor's in Engineering, some certifications may apply
Work EnvironmentIndustrial plants, manufacturing facilities, chemical and oil & gas industriesSimilar environments, often overlapping in manufacturing and processing plants
ResponsibilitiesDesigning and implementing advanced control strategies, optimizing processesMonitoring and maintaining control systems, troubleshooting

The Advanced Process Control Engineer specializes in developing sophisticated control strategies to optimize industrial processes, often working on complex systems. In contrast, the Process Control Engineer focuses on maintaining and troubleshooting existing control systems. Both roles share similar environments and required skills, but the advanced engineer typically handles more complex control algorithms and process optimization projects.

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Advanced Process Control Engineer jobs near you
Advanced Process Control Engineer - Irving TX

Advanced Process Control Engineer - Irving TX

Matheson Tri-Gas, Inc.

Irving, TX • On-site

Other

Posted 14 days ago

Matheson rating

8.0

Company rating: 8.0 out of 10

Based on 47 frontline employees who took The Breakroom Quiz

23rd of 74 rated oil and gas companies

Job description

JOB SUMMARY

The Advanced Process Control (APC) Engineer role is based out of the Irving, Texas office. Their primary responsibility is for the design, implementation, and maintenance of advanced process control strategies (MPC) and AI-driven models to optimize manufacturing performance, yield, and energy efficiency for a fleet of Air Separation Units (ASU). Additionally, this role maintains responsibility for PLC programming, HMI development, and troubleshooting to ensure reliable, high-level automation functionality.

 

Essential Functions

Essential Function

         Lead the design, develop, implement, and maintain Model Predictive Control (MPC) and AI-based empirical models to optimize process variables and reduce variability.

         Apply AI and machine learning techniques (e.g., reinforcement learning, neural networks) to process data for predictive analytics, digital twins, and autonomous control adjustments.

         Lead commissioning work with operations and instrumentation engineers to commission and tune AI/APC applications on-site, ensuring seamless integration with the existing DCS.

         Continuously analyze system data to identify bottlenecks, meet production targets, reduce energy consumption, and increase throughput, yield, and profitability.

         PLC Coding: Develop and troubleshoot PLC programs (Ladder Logic, Structured Text) on ControlLogix or Siemens platforms to support new or existing machinery.

         HMI/SCADA: Configure and maintain HMI screens (FactoryTalk View, Wonderware) to ensure effective operator interfaces.

         System Integration: Integrate APC/AI software layers with underlying PLCs to ensure seamless communication (Ethernet/IP, OPC UA).

         Maintenance & Troubleshooting: Perform on-site troubleshooting of PLC faults, field instruments, and motor drives.

         Data: Global Historian, standardize trending, KPI development & data visualization with Power BI

         Documentation: Maintain up-to-date control narratives, P&IDs, electrical schematics, and functional specifications.

         Provide technical training and documentation to ensure high APC uptime and proper response to system constraints.

         Utilize process simulation tools (e.g., Aspen HYSYS) to validate control models against actual plant data

         Identify opportunities to modernize legacy control systems and integrate "smart" automation features into our standard operating procedures.

         Follow all aspects of change management (P&IDs, EMOC, etc.)

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Performs other duties as assigned

Complies with all policies and standards

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