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Advanced Process Control Engineer Jobs in Houston, TX

Provide expertise in Process Control Engineering as a corporate expert by providing an exceptional level of technical skills. Provide consultation to programs, procedures and identifying and ...

Provide expertise in Process Control Engineering as a corporate expert by providing an exceptional level of technical skills. Provide consultation to programs, procedures and identifying and ...

Manage standalone instrumentation and control projects. * Develop programming documentation for reference in process hazards reviews, layers of protection analysis, fault tree, and other hazard ...

Manage standalone instrumentation and control projects. * Develop programming documentation for reference in process hazards reviews, layers of protection analysis, fault tree, and other hazard ...

Experience working with industrial/process control applications. Founded in 2010 and headquartered in the Washington, DC metro area, Cynet Systems Inc. is a leading staffing and recruiting powerhouse.

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Advanced Process Control Engineer information

See Houston, TX salary details

$45.5K

$85.6K

$127.4K

How much do advanced process control engineer jobs pay per year?

As of Jul 22, 2026, the average yearly pay for advanced process control engineer in Houston, TX is $85,570.00, according to ZipRecruiter salary data. Most workers in this role earn between $65,400.00 and $100,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an Advanced Process Control Engineer, and why are they important?

To thrive as an Advanced Process Control Engineer, you need a solid background in chemical or process engineering, strong analytical skills, and typically a bachelor's or master's degree in a related field. Proficiency with distributed control systems (DCS), process simulation software like AspenTech, and experience with control algorithms or programming languages such as MATLAB or Python are commonly required. Strong problem-solving abilities, effective communication, and teamwork are crucial soft skills for collaborating with cross-functional teams and implementing solutions. These skills ensure safe, efficient, and optimized plant operations, directly impacting production quality and profitability.

What is the difference between Advanced Process Control Engineer vs Process Control Engineer?

AspectAdvanced Process Control EngineerProcess Control Engineer
CredentialsBachelor's or Master's in Engineering, certifications in control systemsBachelor's in Engineering, some certifications may apply
Work EnvironmentIndustrial plants, manufacturing facilities, chemical and oil & gas industriesSimilar environments, often overlapping in manufacturing and processing plants
ResponsibilitiesDesigning and implementing advanced control strategies, optimizing processesMonitoring and maintaining control systems, troubleshooting

The Advanced Process Control Engineer specializes in developing sophisticated control strategies to optimize industrial processes, often working on complex systems. In contrast, the Process Control Engineer focuses on maintaining and troubleshooting existing control systems. Both roles share similar environments and required skills, but the advanced engineer typically handles more complex control algorithms and process optimization projects.

How does an Advanced Process Control Engineer typically collaborate with operations and maintenance teams to implement new control strategies?

Advanced Process Control Engineers work closely with operations and maintenance teams to ensure new control strategies are effectively integrated into daily plant activities. This often involves conducting joint reviews, providing training sessions, and gathering feedback to fine-tune control algorithms. Collaboration is essential during commissioning phases to troubleshoot issues and adjust parameters for optimal performance. Regular communication helps bridge technical gaps, ensuring that both the engineering and operations perspectives are considered for safe and efficient process improvements.

What are Advanced Process Control Engineers?

Advanced Process Control (APC) Engineers are specialized professionals who design, implement, and maintain advanced control systems in industrial processes, such as those used in chemical, oil & gas, or manufacturing plants. Their goal is to optimize production efficiency, improve product quality, and minimize costs by utilizing advanced algorithms, software, and control strategies. They work with various technologies, such as model predictive control, real-time optimization, and data analytics, to enhance process operations. APC Engineers often collaborate with process engineers, operators, and IT specialists to ensure the successful integration of control solutions. Their expertise contributes significantly to the safe, efficient, and sustainable operation of industrial facilities.
What are the most commonly searched types of Advanced Process Control Engineer jobs in Houston, TX? The most popular types of Advanced Process Control Engineer jobs in Houston, TX are:
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What cities near Houston, TX are hiring for Advanced Process Control Engineer jobs? Cities near Houston, TX with the most Advanced Process Control Engineer job openings:
Infographic showing various Advanced Process Control Engineer job openings in Houston, TX as of July 2026, with employment types broken down into 1% As Needed, 82% Full Time, 15% Part Time, and 2% Contract. Highlights an 87% Physical, 2% Hybrid, and 11% Remote job distribution, with an average salary of $85,570 per year, or $41.1 per hour.
Advanced Process Control Engineer

Advanced Process Control Engineer

Rockwell Automation

Houston, TX

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 4 days ago


Rockwell Automation rating

8.1

Company rating: 8.1 out of 10

Based on 41 frontline employees who took The Breakroom Quiz

132nd of 433 rated machine equipment manufacturers


Job description

Rockwell Automation is a global technology leader focused on helping the world's manufacturers be more productive, sustainable, and agile. With more than 28,000 employees who make the world better every day, we know we have something special. Behind our customers - amazing companies that help feed the world, provide life-saving medicine on a global scale, and focus on clean water and green mobility -our people are energized problem solvers that take pride in how thework we do changes the world for the better.

We welcome all makers, forward thinkers, and problem solvers who are looking for a place to do their best work. And if that's you we would love to have you join us!

Job Description

For over 30 years our team has used our software products and engineering procedures to create advanced analytics and model predictive control applications for customers worldwide. Our applications integrate with existing manufacturing systems to drive improvements in product quality, production capacity and energy usage. Our business is not dependent upon any one industry and our staff receives broad exposure to customers and processes across many manufacturing environments. We are doing significant business in food and beverage, chemicals and polymers, biofuels, cement, minerals and mining with many exciting opportunities in other process industries.

As an advanced process control engineering specialist, you will be at the heart of custom application delivery teams that use Rockwell Automation's advanced analytics and model predictive control products to create online applications that improve our customer's manufacturing processes. You will assess the customer's processes, develop mathematical models that can be used to predict system behavior and configure online applications that use this knowledge to calculate process setpoints that dynamically control product quality, production capacity and energy usage. As part of our industrial data science consulting team, you will be responsible for the full technical implementation of the projects assigned to you from preliminary design through the completion of commissioning and customer acceptance. You will cover all aspects of the technical implementation including supporting hardware installation and system integration.

Responsibilities:

Delivery

  • Perform technical project activities (design, system integration and installation, data analysis and modeling, application development, site installation, commissioning etc.) as assigned.
  • Identify technical issues that impact project performance (scope creep, delays, requested change orders, etc.)
  • Provide information related to project cost performance against plan, application performance metrics, etc.
  • Help document best practices for use in the development of applications.
  • Must be willing and able to comply with customer safety & health requirements including submitting to and passing drug tests, safety training, etc.

Support

  • Provide product, engineering, and application support to existing customers.
  • Perform periodic system and application health checks, performance analyses and develop reports to document findings and recommendations.
  • Follow up on recommendations to sustain and maximize the value our applications deliver to our customers.

Sales

  • Support market development activities for industrial data science.
  • Participate in commercial activities for specific projects as needed.
  • Identify change orders and new opportunities within client projects.

Management

  • Request/undertake professional development as required to remain billable/cost effective.
  • Support the project staffing process to maximize overall practice margins.

Example Metrics

  • Meet or exceed client expectations as measured by surveys and verbal feedback.
  • Deliver projects on time, within budget and per agreed scope.
  • Maintain or improve project or contract margin.
  • Maintain billable utilization at or above target.
  • Maintain or achieve relevant industry certifications.

The Essentials - You Will Have:

  • Bachelor's Degree.
  • Must be willing and able to travel up to 50% of the time, typically 1- or 2-week trips. Occasional international projects are likely.
  • Legal Authorization to work in the United States is required. We will not sponsor individuals for employment visas, now or in the future for this job opening.

The Preferred - You May Also Have:

  • Bachelor's or equivalent degree in chemical engineering (preferred) or other engineering with heavy continuous process modeling, statistics, and/or process control focus.
  • 8+ years of experience as a process or control engineer in a manufacturing environment.
  • 5+ years of experience implementing model predictive control applications.
  • Experience with instrumentation, industrial control systems and supervisory control applications.
  • Experience developing business cases for advanced process control or analytics.
  • Experience with industrial and cloud computing, networking, cybersecurity, OPC and/or SQL.
  • Experience with DCS and/or PLC (SCADA, HMI, etc.) configuration, especially in the context of integration with external applications.
  • Experience with Rockwell Automation products.
  • Familiarity with predictive emissions monitoring systems.
  • Proficient in another language such as Spanish, French and/or Portuguese.

For further information on our products and services, see:

https://www.rockwellautomation.com/en-us/capabilities/process-solutions/process-optimization.html

What We Offer:
  • Health Insurance including Medical, Dental and Vision
  • 401k
  • Paid Time off
  • Parental and Caregiver Leave
  • Flexible Work Schedule where you will work with your manager to enjoy a work schedule that can be flexible with your personal life.
  • To learn more about our benefits package, please visit at www.raquickfind.com.

At Rockwell Automation we are dedicated to building a diverse, inclusive and authentic workplace, so if you're excited about this role but your experience doesn't align perfectly with every qualification in the job description, we encourage you to apply anyway. You may be just the right person for this or other roles.

This position is part of a job family. Experience will be the determining factor for position level and compensation.

#LI-Remote

#LI-AC1

We are an Equal Opportunity Employer including disability and veterans.

If you are an individual with a disability and you need assistance or a reasonable accommodation during the application process, please contact our services team at +1 (844) 404-7247.


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About Rockwell Automation

Sourced by ZipRecruiter

Rockwell Automation is a global technology leader focused on helping the world's manufacturers be more productive, sustainable, and agile. With more than 25,000 employees who make the world better every day, we know we have something special. Behind our customers - amazing companies that help feed the world, provide life-saving medicine on a global scale, and focus on clean water and green mobility - our people are energized problem solvers that take pride in how the work we do changes the world for the better.

Industry

Industrial automation equipment manufacturing

Company size

10,000+ Employees

Headquarters location

Milwaukee, WI, US

Year founded

1903

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