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Advanced Process Control Engineer Jobs in Houston, TX

Automationtechies

Control Engineer

Houston, TX · On-site

$79K - $103K/yr

Engineers in this position collaborate closely with clients, manage multiple projects, and ... Experience with PLCs, motion control, process control, robotics, machine vision, and SCADA systems

Automationtechies

Control Engineer

Houston, TX · On-site

$79K - $103K/yr

Engineers in this position collaborate closely with clients, manage multiple projects, and ... Experience with PLCs, motion control, process control, robotics, machine vision, and SCADA systems

MARS Solutions Group

System Design engineer

Houston, TX · On-site

$95K - $130K/yr

Minimum of 5 years of experience programming PLC applications, basic and advanced process control (PID, Control sequence, Control narrative). Minimum of 5 years of experience programming HMI ...

Magris Talc

Process Controls Engineer

Houston, TX · On-site

$82K - $119K/yr

Process Controls Engineer to Sr. Controls Engineer to be considered. Salary based on experience and ... Coordinates upgrades to process control systems, ensures process data is historized accurately and ...

PROLIM Global Corporation

Control Engineer

Houston, TX · On-site

$77K - $99K/yr

... programming (Allen-Bradley preferred, but also Siemens) • Experience with SCADA systems and HMI ... Support the development and implementation of advanced control systems for land-based drilling rigs ...

Quest Energy Group

Cost Control Engineer

Houston, TX · On-site

Contribute quantitative cost-related inputs to risk assessments, utilizing advanced tools and ... processes by delivering comprehensive cost-impact and margin analyses. * Cross-Functional ...

Quest Energy Group

Cost Control Engineer

Houston, TX · On-site

Contribute quantitative cost-related inputs to risk assessments, utilizing advanced tools and ... processes by delivering comprehensive cost-impact and margin analyses. * Cross-Functional ...

Targa Resources

Engineering Manager

Mont Belvieu, TX · On-site

The Process Engineering Manager leads process engineering efforts supporting downstream operations ... Experience with Advanced Process Control implementation. * Proficiency with Microsoft Project and ...

Targa

Engineering Manager

Mont Belvieu, TX

The Process Engineering Manager leads process engineering efforts supporting downstream operations ... Experience with Advanced Process Control implementation. * Proficiency with Microsoft Project and ...

Saipem

Cost Control Engineer

Houston, TX · On-site

Support the project team during contract changes and claims processes by providing detailed cost ... Advanced Excel skills; experience with SAP and other cost control systems. * Strong analytical ...

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Showing results 41-60

All JobsAdvanced Process Control Engineer JobsAdvanced Process Control Engineer Jobs in Houston, TX

Advanced Process Control Engineer information

See Houston, TX salary details

$50.9K

$95.7K

$142.4K

How much do advanced process control engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for advanced process control engineer in Houston, TX is $95,685.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,200.00 and $112,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an advanced process control engineer, and why are they important?

To thrive as an Advanced Process Control Engineer, you need a solid background in chemical or process engineering, strong analytical skills, and typically a bachelor's or master's degree in a related field. Proficiency with distributed control systems (DCS), process simulation software like AspenTech, and experience with control algorithms or programming languages such as MATLAB or Python are commonly required. Strong problem-solving abilities, effective communication, and teamwork are crucial soft skills for collaborating with cross-functional teams and implementing solutions. These skills ensure safe, efficient, and optimized plant operations, directly impacting production quality and profitability.

What is the difference between Advanced Process Control Engineer vs Process Control Engineer?

AspectAdvanced Process Control EngineerProcess Control Engineer
CredentialsBachelor's or Master's in Engineering, certifications in control systemsBachelor's in Engineering, some certifications may apply
Work EnvironmentIndustrial plants, manufacturing facilities, chemical and oil & gas industriesSimilar environments, often overlapping in manufacturing and processing plants
ResponsibilitiesDesigning and implementing advanced control strategies, optimizing processesMonitoring and maintaining control systems, troubleshooting

The Advanced Process Control Engineer specializes in developing sophisticated control strategies to optimize industrial processes, often working on complex systems. In contrast, the Process Control Engineer focuses on maintaining and troubleshooting existing control systems. Both roles share similar environments and required skills, but the advanced engineer typically handles more complex control algorithms and process optimization projects.

How does an advanced process control engineer typically collaborate with operations and maintenance teams to implement new control strategies?

Advanced Process Control Engineers work closely with operations and maintenance teams to ensure new control strategies are effectively integrated into daily plant activities. This often involves conducting joint reviews, providing training sessions, and gathering feedback to fine-tune control algorithms. Collaboration is essential during commissioning phases to troubleshoot issues and adjust parameters for optimal performance. Regular communication helps bridge technical gaps, ensuring that both the engineering and operations perspectives are considered for safe and efficient process improvements.

What is an advanced process control engineer?

Advanced Process Control (APC) Engineers are specialized professionals who design, implement, and maintain advanced control systems in industrial processes, such as those used in chemical, oil & gas, or manufacturing plants. Their goal is to optimize production efficiency, improve product quality, and minimize costs by utilizing advanced algorithms, software, and control strategies. They work with various technologies, such as model predictive control, real-time optimization, and data analytics, to enhance process operations. APC Engineers often collaborate with process engineers, operators, and IT specialists to ensure the successful integration of control solutions. Their expertise contributes significantly to the safe, efficient, and sustainable operation of industrial facilities.
What are the most commonly searched types of Advanced Process Control Engineer jobs in Houston, TX? The most popular types of Advanced Process Control Engineer jobs in Houston, TX are:
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What cities near Houston, TX are hiring for Advanced Process Control Engineer jobs? Cities near Houston, TX with the most Advanced Process Control Engineer job openings:
Advanced Process Control Engineer jobs near you
Infographic showing various Advanced Process Control Engineer job openings in Houston, TX as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 12% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $95,685 per year, or $46 per hour.

Senior Process Engineer

MetOx International, Inc.

Houston, TX • On-site

$99K - $128K/yr

Full-time

Medical, Dental, Vision, Retirement

Posted 16 days ago

Job description

Empower Your Future: At MetOx International, we're pioneering the next era of energy security and abundance through breakthrough superconducting technology. As a Senior Process Engineer specializing in thin-film deposition, you'll help advance one of the world's most sophisticated continuous manufacturing platforms. Your work will directly influence manufacturing yield, process capability, product performance, and the commercialization of next-generation high-temperature superconducting (HTS) wire.
Based at our global headquarters in Houston, TX, the Senior Process Engineer provides technical leadership for sputtering and related thin-film deposition processes supporting MetOx's reel-to-reel manufacturing platform. Working closely with Materials Engineering, Equipment Engineering, Manufacturing Engineering, Quality, and Operations, this role combines process engineering, statistical analysis, and manufacturing optimization to develop robust, scalable processes capable of supporting commercial-scale production.
Key Responsibilities
Process Technology Leadership
  • Owns the technical development and continuous improvement of sputtering and related thin-film deposition processes supporting MetOx's manufacturing platform.
  • Defines process capability improvement strategies that increase throughput, improve film quality, reduce variation, and enhance manufacturing robustness.
  • Evaluates emerging deposition technologies, process innovations, and manufacturing approaches to support future product and manufacturing development.
  • Provides technical leadership for deposition process performance across development, pilot production, and manufacturing scale-up.

Process Development & Optimization
  • Designs and executes statistically rigorous experiments to optimize deposition processes, process capability, and manufacturing performance.
  • Applies advanced process engineering principles to solve complex challenges involving film deposition, process stability, defect reduction, equipment capability, and yield improvement.
  • Establishes operating windows, process controls, and statistical monitoring strategies to ensure repeatable manufacturing performance.
  • Utilizes engineering and production data to identify trends, improve process capability, and implement sustainable process improvements.
  • Troubleshoots complex manufacturing issues and implements long-term corrective and preventive actions.

Manufacturing Integration
  • Partners with Manufacturing Engineering, Equipment Engineering, Materials Engineering, Quality, and Operations to successfully transition process improvements into production.
  • Develops and maintains process specifications, standard operating procedures, qualification plans, and engineering documentation supporting manufacturing operations.
  • Leads updates to process control plans, PFMEAs, and process validation activities.
  • Supports manufacturing scale-up through robust process development, qualification, and continuous improvement initiatives.

Project Leadership
  • Owns process engineering projects from problem definition through validation, implementation, and manufacturing handoff.
  • Defines project scope, timelines, technical deliverables, and success metrics for process improvement initiatives.
  • Leads cross-functional technical reviews while effectively communicating project progress, technical risks, and engineering recommendations.
  • Coordinates internal engineering resources and external suppliers to ensure successful project execution.

Mentorship
  • Mentors junior engineers and supports the technical development of engineering and manufacturing personnel.
  • Promotes structured problem solving, statistical thinking, and engineering best practices across the organization.

Other duties as assigned
Minimum Qualifications:
  • Bachelor's degree in Chemical Engineering, Materials Science and Engineering, Mechanical Engineering, Physics, or a related engineering or scientific discipline.
  • Four years of process engineering or manufacturing engineering experience involving sputtering, physical vapor deposition (PVD), vacuum thin-film deposition, or closely related deposition technologies.
  • An advanced degree may be substituted for required experience on a year-for-year basis, depending on relevance and level.
  • Demonstrated experience designing and executing statistically driven process improvement experiments.
  • Experience analyzing manufacturing data using statistical methods to improve process capability, product quality, and manufacturing performance.
  • Demonstrated experience troubleshooting complex manufacturing processes and implementing sustainable corrective actions.

Preferred Qualifications:
  • Advanced degree (Master's or PhD) in Engineering or a related scientific discipline applicable to the position.
  • Experience supporting high-temperature superconductors (HTS), semiconductor manufacturing, advanced coatings, optical coatings, battery materials, magnetic materials, or other thin-film technologies.
  • Experience with reactive sputtering, magnetron sputtering, and biased or ion-assisted processing.
  • Experience supporting technology transfer from development into manufacturing.
  • Experience leading Lean Manufacturing, Kaizen, or Six Sigma initiatives.
  • Experience with Design of Experiments (DOE), Statistical Process Control (SPC), MSA, JMP, Minitab, Python, or other statistical analysis tools.
  • Experience with vacuum systems, plasma processing, and thin-film characterization techniques.

Knowledge, Skills, & Abilities:
  • Deep first-principles understanding of process, vacuum, and electronics relating to sputtered film growth and sidewall coverage. . Strong understanding of statistical process control, process capability analysis, Design of Experiments (DOE), and data-driven process optimization.
  • Strong analytical and problem-solving skills with a rigorous, data-driven approach to engineering decision making.
  • Ability to independently lead technical projects while effectively influencing cross-functional engineering and manufacturing teams.
  • Excellent communication and technical documentation skills.
  • Demonstrated commitment to quality, continuous improvement, and manufacturing excellence.

Physical Demands: This position requires sitting at a desk and viewing a computer screen for extended periods while working or performing other office tasks. Ability to move around the office, including occasional standing, walking, and bending to retrieve documents, attend meetings, or use office equipment. Some light lifting may be required, up to 20 lbs.
MetOx is proud to offer competitive benefits including:
  • Health, dental, and vision available on the first day of employment
  • 401(k) match
  • Paid parental leave & adoption assistance
  • Educational reimbursement
  • And more!

We are an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status, or any other characteristic protected by law.

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