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Advanced Process Control Engineer Jobs in Houston, TX

Puffer-Sweiven

DCS Control Engineer

Stafford, TX

We help process-intensive facilities run more efficiently and safely by delivering quality products ... Our dedication brings the most advanced products and services to our customers throughout the ...

Puffer Sweiven

DCS Control Engineer

Stafford, TX

We help process-intensive facilities run more efficiently and safely by delivering quality products ... Our dedication brings the most advanced products and services to our customers throughout the ...

Puffer-Sweiven

DCS Control Engineer

Stafford, TX · On-site

We help process-intensive facilities run more efficiently and safely by delivering quality products ... Our dedication brings the most advanced products and services to our customers throughout the ...

Covestro AG

Senior APC Engineer

Baytown, TX · On-site

$95K - $130K/yr

What We Offer The Senior APC Engineer is primarily responsible for project initiation, management ... Initiate and develop advanced process control (APC) concepts and roll out in production area

Covestro AG

Principal APC Engineer

Baytown, TX · On-site

What We Offer The Principal APC Engineer is primarily responsible for project initiation ... Initiate and develop advanced process control (APC) concepts and roll out in production area

Covestro

Senior APC Engineer

Baytown, TX

$95K - $130K/yr

What We Offer The Senior APC Engineer is primarily responsible for project initiation,managementand ... Initiate and develop advanced process control (APC) concepts and roll out in production area

Seatrium

Quality Control Engineer

Houston, TX

The QC Engineer will oversee quality control processes across various stages of the project ... Advanced level proficiency in Cost Estimating, Project Planning and Project Controls * Advance ...

Covestro

Principal APC Engineer

Baytown, TX · On-site

Initiate and develop advanced process control (APC) concepts and roll out in production area ... Engineering or related degree with2+ years' experience * The eligibility to apply for and obtain a ...

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All JobsAdvanced Process Control Engineer JobsAdvanced Process Control Engineer Jobs in Houston, TX

Advanced Process Control Engineer information

See Houston, TX salary details

$45.5K

$85.6K

$127.4K

How much do advanced process control engineer jobs pay per year?

As of Jul 22, 2026, the average yearly pay for advanced process control engineer in Houston, TX is $85,570.00, according to ZipRecruiter salary data. Most workers in this role earn between $65,400.00 and $100,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an Advanced Process Control Engineer, and why are they important?

To thrive as an Advanced Process Control Engineer, you need a solid background in chemical or process engineering, strong analytical skills, and typically a bachelor's or master's degree in a related field. Proficiency with distributed control systems (DCS), process simulation software like AspenTech, and experience with control algorithms or programming languages such as MATLAB or Python are commonly required. Strong problem-solving abilities, effective communication, and teamwork are crucial soft skills for collaborating with cross-functional teams and implementing solutions. These skills ensure safe, efficient, and optimized plant operations, directly impacting production quality and profitability.

What is the difference between Advanced Process Control Engineer vs Process Control Engineer?

AspectAdvanced Process Control EngineerProcess Control Engineer
CredentialsBachelor's or Master's in Engineering, certifications in control systemsBachelor's in Engineering, some certifications may apply
Work EnvironmentIndustrial plants, manufacturing facilities, chemical and oil & gas industriesSimilar environments, often overlapping in manufacturing and processing plants
ResponsibilitiesDesigning and implementing advanced control strategies, optimizing processesMonitoring and maintaining control systems, troubleshooting

The Advanced Process Control Engineer specializes in developing sophisticated control strategies to optimize industrial processes, often working on complex systems. In contrast, the Process Control Engineer focuses on maintaining and troubleshooting existing control systems. Both roles share similar environments and required skills, but the advanced engineer typically handles more complex control algorithms and process optimization projects.

How does an Advanced Process Control Engineer typically collaborate with operations and maintenance teams to implement new control strategies?

Advanced Process Control Engineers work closely with operations and maintenance teams to ensure new control strategies are effectively integrated into daily plant activities. This often involves conducting joint reviews, providing training sessions, and gathering feedback to fine-tune control algorithms. Collaboration is essential during commissioning phases to troubleshoot issues and adjust parameters for optimal performance. Regular communication helps bridge technical gaps, ensuring that both the engineering and operations perspectives are considered for safe and efficient process improvements.

What are Advanced Process Control Engineers?

Advanced Process Control (APC) Engineers are specialized professionals who design, implement, and maintain advanced control systems in industrial processes, such as those used in chemical, oil & gas, or manufacturing plants. Their goal is to optimize production efficiency, improve product quality, and minimize costs by utilizing advanced algorithms, software, and control strategies. They work with various technologies, such as model predictive control, real-time optimization, and data analytics, to enhance process operations. APC Engineers often collaborate with process engineers, operators, and IT specialists to ensure the successful integration of control solutions. Their expertise contributes significantly to the safe, efficient, and sustainable operation of industrial facilities.
What are the most commonly searched types of Advanced Process Control Engineer jobs in Houston, TX? The most popular types of Advanced Process Control Engineer jobs in Houston, TX are:
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What job categories do people searching Advanced Process Control Engineer jobs in Houston, TX look for? The top searched job categories for Advanced Process Control Engineer jobs in Houston, TX are:
What cities near Houston, TX are hiring for Advanced Process Control Engineer jobs? Cities near Houston, TX with the most Advanced Process Control Engineer job openings:
Advanced Process Control Engineer jobs near you
Infographic showing various Advanced Process Control Engineer job openings in Houston, TX as of July 2026, with employment types broken down into 1% As Needed, 82% Full Time, 15% Part Time, and 2% Contract. Highlights an 87% Physical, 2% Hybrid, and 11% Remote job distribution, with an average salary of $85,570 per year, or $41.1 per hour.
Sr. Engineer - Process Automation HNO

Sr. Engineer - Process Automation HNO

TPC Group Inc.

Houston, TX

Full-time

Posted 26 days ago

Job description

Job Summary:

We are seeking a skilled Senior Process Automation Engineer to join our team. This individual will be an integral member of the Process Automation Department within the Technology and Sustainability Group, responsible for implementing process control strategies, automated programming, and processes that will facilitate the successful execution of TPC Group’s strategic growth initiatives. Reporting to the Manager of Process Automation, the engineer will be tasked with designing, developing, implementing, and maintaining automation systems to optimize production processes and ensure operational efficiency. The Process Automation Engineer will collaborate closely with cross-functional teams to identify automation opportunities, resolve issues, and foster continuous improvements in our plant operations.

Job Duties and Responsibilities:

  • Design and implement process control strategies, including regulatory control, control sequence, logic, and advanced control.
  • Collaborate with production engineers, operations, and maintenance teams to identify automation needs and requirements.
  • Configure and program Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), Human-Machine Interfaces (HMI), and other control systems.
  • Conduct system integration, testing, and commissioning of automation solutions.
  • Perform troubleshooting, diagnosis, and resolution of automation system issues to ensure uninterrupted plant operations.
  • Regularly review and improve alarm management systems (alarm rationalization).
  • Participate in and represent process automation in HAZOP and other safety and reliability processes and studies.
  • Participate in PHAs, PSSRs, incident investigations, and unit troubleshooting.
  • Provide automation engineering in the specification, design, development, installation, commissioning, and validation of process control systems for capital projects.
  • Provide training and support to plant personnel on the operation and maintenance of automation systems.
  • Adhere to safety, environmental, and regulatory standards in all automation activities.

Required Qualifications:

  • Bachelor's degree in Chemical Engineering, Electrical Engineering, or a related field
  • Minimum 5 years of industry experience
  • Proven experience working as a Process Automation Engineer in the petrochemical, oil and gas industry, or a similar manufacturing environment
  • Strong knowledge of process control systems, instrumentation, and industrial automation technologies
  • Hands-on experience with DCS, PLC, SCADA systems, and other automation software and hardware
  • Familiarity with industry standards and protocols like OPC, Modbus, Profibus, etc.
  • Excellent problem-solving skills and the ability to work independently or in a team environment
  • Effective communication skills and the ability to collaborate with diverse stakeholders
  • Prior experience with HAZOP studies, SIL assessments, and process safety management is a plus
  • Certification in relevant automation technologies or systems is desirable

Preferred Qualifications:

  • Emerson DeltaV DCS/SIS experience is preferred.
  • Experience with networking and understanding of cyber security is a plus
  • Able to design and implement basic and advanced control schemes as well as complex sequence logic
  • Experience with Advanced Process Control Strategies. Aspen DMC3 is a plus

All applicants must be eligible to work for any employer in the United States without needing any company sponsorship

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