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Advanced Process Control Engineer Jobs in Washington

M.C. Dean, Inc

Control Engineer 3

Tysons, VA · On-site

$84.40K - $109.20K/yr

They're?technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement ...

M.C. Dean, Inc

Control Engineer 4

Tysons, VA · On-site

$84.40K - $109.20K/yr

They're?technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement ...

M.C. Dean, Inc

Control Engineer 2

Tysons, VA · On-site

$84.40K - $109.20K/yr

They're?technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement ...

M.C. Dean, Inc

Control Engineer 4

Tysons, VA · On-site

$84.40K - $109.20K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement ...

M.C. Dean, Inc

Control Engineer 2 - Manassas

Manassas, VA · On-site

$83.50K - $108K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement ...

M.C. Dean, Inc

Control Engineer 2 (Onsite)

Tysons, VA · On-site

$84.40K - $109.20K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement ...

Automationtechies

Senior Control Engineer

Washington, DC

$173.40K - $179.70K/yr

In this role, you'll leverage your expertise in process control, PLC programming, and SCADA systems to drive operational excellence. If you're looking for a dynamic environment where your technical ...

M.C. Dean, Inc

Control Engineer 1

Tysons, VA · On-site

$84.40K - $109.20K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Controls engineers use these skills to design and implement ...

M.C. Dean, Inc

Control Engineer 1

Manassas, VA · On-site

$83.50K - $108K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Controls engineers use these skills to design and implement ...

Automationtechies

Control Engineer

Washington, DC

$92.30K - $119.40K/yr

Engineers in this position collaborate closely with clients, manage multiple projects, and ... Experience with PLCs, motion control, process control, robotics, machine vision, and SCADA systems

Automationtechies

Control Engineer

Washington, DC · On-site

$92.30K - $119.40K/yr

Engineers in this position collaborate closely with clients, manage multiple projects, and ... Experience with PLCs, motion control, process control, robotics, machine vision, and SCADA systems

M.C. Dean, Inc

Control Engineer 3

Leesburg, VA · On-site

$84.50K - $109.20K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Controls engineers use these skills to design and implement ...

M.C. Dean, Inc

Control Engineer 3

Tysons, VA · On-site

$84.40K - $109.20K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Controls engineers use these skills to design and implement ...

Hensel Phelps

Quality Control Engineer

Tysons, VA · On-site

The QC engineer exercises judgment and discretion in making quality control-related recommendations ... Perform all initial and follow-up inspections and manage the punch list process. Inspections are ...

M.C. Dean, Inc

Control Engineer 3 - Manassas, VA

Manassas, VA · On-site

$83.50K - $108K/yr

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Controls engineers use these skills to design and implement ...

Hensel Phelps

Lead Quality Control Engineer

Tysons, VA · On-site

People, Process, Partnership and Technology. Position Description: The Lead Quality Control Engineer (LQCE) will be experienced in managing the QC process on Hensel Phelps projects and in exercising ...

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All JobsAdvanced Process Control Engineer JobsAdvanced Process Control Engineer Jobs in Washington

Advanced Process Control Engineer information

See Washington salary details

$59.5K

$111.9K

$166.5K

How much do advanced process control engineer jobs pay per year?

As of May 29, 2026, the average yearly pay for advanced process control engineer in Washington is $111,854.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,500.00 and $131,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an Advanced Process Control Engineer, and why are they important?

To thrive as an Advanced Process Control Engineer, you need a solid background in chemical or process engineering, strong analytical skills, and typically a bachelor's or master's degree in a related field. Proficiency with distributed control systems (DCS), process simulation software like AspenTech, and experience with control algorithms or programming languages such as MATLAB or Python are commonly required. Strong problem-solving abilities, effective communication, and teamwork are crucial soft skills for collaborating with cross-functional teams and implementing solutions. These skills ensure safe, efficient, and optimized plant operations, directly impacting production quality and profitability.

How does an Advanced Process Control Engineer typically collaborate with operations and maintenance teams to implement new control strategies?

Advanced Process Control Engineers work closely with operations and maintenance teams to ensure new control strategies are effectively integrated into daily plant activities. This often involves conducting joint reviews, providing training sessions, and gathering feedback to fine-tune control algorithms. Collaboration is essential during commissioning phases to troubleshoot issues and adjust parameters for optimal performance. Regular communication helps bridge technical gaps, ensuring that both the engineering and operations perspectives are considered for safe and efficient process improvements.

What are Advanced Process Control Engineers?

Advanced Process Control (APC) Engineers are specialized professionals who design, implement, and maintain advanced control systems in industrial processes, such as those used in chemical, oil & gas, or manufacturing plants. Their goal is to optimize production efficiency, improve product quality, and minimize costs by utilizing advanced algorithms, software, and control strategies. They work with various technologies, such as model predictive control, real-time optimization, and data analytics, to enhance process operations. APC Engineers often collaborate with process engineers, operators, and IT specialists to ensure the successful integration of control solutions. Their expertise contributes significantly to the safe, efficient, and sustainable operation of industrial facilities.

What does an advanced process control engineer do?

An advanced process control engineer designs and implements sophisticated control systems to optimize industrial processes, improve efficiency, and ensure safety. They analyze process data, develop control algorithms, and use tools like model predictive control (MPC) to maintain desired operational parameters. Strong knowledge of process engineering, control theory, and automation software is essential for this role.

What is the difference between Advanced Process Control Engineer vs Process Control Engineer?

AspectAdvanced Process Control EngineerProcess Control Engineer
CredentialsBachelor's or Master's in Engineering, certifications in control systemsBachelor's in Engineering, some certifications may apply
Work EnvironmentIndustrial plants, manufacturing facilities, chemical and oil & gas industriesSimilar environments, often overlapping in manufacturing and processing plants
ResponsibilitiesDesigning and implementing advanced control strategies, optimizing processesMonitoring and maintaining control systems, troubleshooting

The Advanced Process Control Engineer specializes in developing sophisticated control strategies to optimize industrial processes, often working on complex systems. In contrast, the Process Control Engineer focuses on maintaining and troubleshooting existing control systems. Both roles share similar environments and required skills, but the advanced engineer typically handles more complex control algorithms and process optimization projects.

What are the most commonly searched types of Advanced Process Control Engineer jobs in Washington? The most popular types of Advanced Process Control Engineer jobs in Washington are:
What are popular job titles related to Advanced Process Control Engineer jobs in Washington? For Advanced Process Control Engineer jobs in Washington, the most frequently searched job titles are:
What job categories do people searching Advanced Process Control Engineer jobs in Washington look for? The top searched job categories for Advanced Process Control Engineer jobs in Washington are:
Advanced Process Control Engineer jobs near you
Control Engineer 2 (BMS and EMCS)

Control Engineer 2 (BMS and EMCS)

M.C. Dean, Inc

Tysons, VA • On-site

Full-time

Posted 24 days ago

M.C. Dean rating

7.5

Company rating: 7.5 out of 10

Based on 42 frontline employees who took The Breakroom Quiz

220th of 349 rated engineering

Job description

Overview
About M.C. Dean
M.C. Dean is Building Intelligence. We design, build, operate, and maintain cyber-physical solutions for the nation's most mission-critical facilities, secure environments, complex infrastructure, and global enterprises. With over 7,000 employees, our capabilities span electrical, electronic security, telecommunications, life safety, automation and controls, audiovisual, and IT systems. Headquarters in Tysons, Virginia, M.C. Dean delivers resilient, secure, and innovative power and technology solutions through engineering expertise and smart systems integration.
Why Join Us?
Our people are passionate about engineering innovation that improves lives and drives impactful change. Guided by our core values-agility, expertise, and trust-we foster a collaborative and forward-thinking work environment. At M.C. Dean, we are committed to building the next generation of technical leaders in electrical, engineering, and cybersecurity industries.
Control Engineer 2 (BMS and EMCS) supports the design, implementation, and commissioning of Building Management Systems that monitor and control HVAC, electrical, and other building systems. Working under the direction of senior engineers, this role contributes to controls design, programming, system integration, testing, and troubleshooting using industry-standard BMS platforms and open protocols such as BACnet and Modbus. The Control Engineer 2 collaborates with project teams and field personnel to deliver reliable, efficient, and scalable building automation solutions that meet project requirements, operational needs, and applicable codes and standards.
Responsibilities
Control Engineers are responsible for designing, developing, installing, and maintaining equipment used to monitor and control systems, machinery, and processes. Control Engineers work in various applications including industrial controls, cybersecurity, building automation, water / wastewater, power controls and protection, energy management, and transportation systems. They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Control engineers use these skills to design and implement solutions to solve our customer's most complex needs.
Design / Engineering
  • Originates design documents for small projects and in support of large programs.
  • Narrative Design Documents
  • Requirements Analysis
  • Subsystem Designs (CAD / Panels / Layouts / Wiring / HMI Screens/ Hardware / Communications)
  • Preparation of Specifications
  • Perform QA/QC and technical reviews of designs
  • Plans and Designs

Programming
  • Programming / configuration of BMS head end or supervisor applications.
  • Graphics development for BMS head end or supervisor applications and touchscreen HMI's.
  • Program / Configure / troubleshoot BMS controllers.
  • Testing / Troubleshooting / Deployment / Commissioning
  • Author testing / commissioning procedures
  • Preparation of test reports
  • Originates test procedures
  • Commissioning of deployed systems
  • Development of test fixtures and simulation devices
  • Perform Factory and Field Testing
  • Maintenance
  • Perform troubleshooting on service calls to existing and legacy system operators.
  • Perform hardware / software upgrades and replacements on existing systems.

Managerial Responsibilities
  • Conducts any surveys, inspections, tours, etc. of client sites, as required.
  • Assists senior engineers in preparation of Bids and Proposals cost estimates and supporting documentation.

Qualifications
Field Experience
  • Experience in reading electrical and control schematics and plans
  • Experience in control system startup, configuration, and calibration
  • Experience in testing and troubleshooting control systems
  • Experience using basic electrical and machinist hand tools
  • Experience using testing, calibration, or industry-specific tools and software Tools / Software
  • Experience in computer networks
  • Experience in CAD/CAE Software (AutoCAD / EPLAN)
  • Standard Office Software (Microsoft Word, Excel, etc.)

Requirements
  • Proficient in programming languages such as ladder logic and structured text.
  • Strong problem-solving skills and ability to troubleshoot complex automation issues.
  • Proficient in designing, programming, and troubleshooting PLCs or DDCs from at least 1 of the following platforms:
    • Siemens (SIMATIC)
    • Allen-Bradley (Rockwell Automation) (Plant Pax preferred)
    • Schneider Electric (Modicon)
    • Tridium Niagara Framework
    • ABB (AC500, AC800M)
    • Omron
    • KMC Controls
    • Johnson Controls Metasys
    • Honeywell WEBS
    • Johnson Control FX
    • Siemens Desigo/Apogee
    • Distech Controls
    • Schweitzer Engineering Laboratories
    • GE Intelligent Platforms
  • Proficient in designing, programming, and troubleshooting SCADA solutions from at least 1 of the following platforms:
    • AVEVA (formerly Wonderware) InTouch, System Platform
    • Ignition by Inductive Automation
    • GE Digital (iFIX, CIMPLICITY)
    • Siemens WinCC
    • Rockwell Automation FactoryTalk View
    • AVEVA (formerly Schneider Electric) Citect SCADA
    • Intellution FIX32/HMI32 (Historical) by GE Digital
    • VTScada by Trihedral Engineering Limited
    • AVEVA (OSIsoft PI) Historian

Preferred Licenses / Certifications
  • Design Build Institute of America (DBIA)
  • Certified SCADA Security Architect (CSSA)
  • Certified Automation Professional (CAP)
  • Engineer in Training (EIT) In relevant in field
  • Certification in one or more PLC / Automation Platform, such as: Schneider, Rockwell, Siemens, Niagara, etc.
  • Certification in one or more SCADA platform, such as: AVEVA, Rockwell, Iconics, Ignition, etc.

Education / Experience
  • Master's degree in electrical engineering, automation engineering, or a related field 0+ years of experience
  • Bachelor's degree in electrical engineering, automation engineering, or a related field with 2+ years of experience

Abilities:
  • Exposure to computer screens for an extended period of time.
  • Sitting for extended periods of time.
  • Reach by extending hands or arms in any direction.
  • Have finger dexterity in order to manipulate objects with fingers rather than whole hands or arms, for example, using a keyboard.
  • Listen to and understand information and ideas presented through spoken words and sentences.
  • Communicate information and ideas in speaking so others will understand.
  • Read and understand information and ideas presented in writing.
  • Apply general rules to specific problems to produce answers that make sense.
  • Identify and understand the speech of another person.

What M.C. Dean employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom

M.C. Dean logo

About M.C. Dean

Sourced by ZipRecruiter

M.C. Dean is Building Intelligence®. We design, build, operate, and maintain cyber-physical solutions for the nation's most recognizable mission-critical facilities, secure environments, complex infrastructure, and global enterprises. The company's capabilities include electrical, electronic security, telecommunications, life-safety, instrumentation and control, and command and control systems. M.C. Dean is headquartered in Tysons, Virginia, and employs more than 5,100 professionals who engineer and deploy automated, secure, and resilient power and technology systems; and deliver the management platforms essential for long-term system sustainability.

Industry

Engineering professional services

Company size

10,000+ Employees

Headquarters location

Tysons, VA, US

Year founded

1949

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