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Advanced Process Control Engineer Jobs in Washington

M.C. Dean, Inc

Control Engineer 3 - Manassas, VA

Manassas, VA · On-site

$83K - $108K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Controls engineers use these skills to design and implement ...

Govcio LLC

Network Engineer QA/QC

Chantilly, VA · On-site

$130K - $150K/yr

The QA/QC Engineer will help ensure deployment accuracy, system reliability, and security ... Ensures that projects and process control documentation are compliant with requirements, objectives ...

Govcio LLC

Network Engineer QA/QC

Chantilly, VA · On-site

$130K - $150K/yr

The QA/QC Engineer will help ensure deployment accuracy, system reliability, and security ... Ensures that projects and process control documentation are compliant with requirements, objectives ...

M.C. Dean, Inc

Control Engineer 6

Tysons, VA · On-site

$172K - $215K/yr

Responsibilities Control Engineer 6 * Processes submittals, RFI's. * Posting RFI's and change orders. * Pricing, tracking and managing change orders. * Identifying change orders and ensuring ...

Automationtechies

Senior Control Engineer

Washington, DC · On-site

$109K - $144K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Are you an experienced Controls Engineer looking to make an impact on critical energy ... Solid understanding of process control theory, instrumentation, and industrial communication ...

Automationtechies

Senior Control Engineer

Washington, DC · On-site

$109K - $144K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Are you an experienced Controls Engineer looking to make an impact on critical energy ... Solid understanding of process control theory, instrumentation, and industrial communication ...

Draper

Principal Guidance & Control Engineer

Reston, VA · On-site +1

$95K - $245K/yr

A Guidance and Control (G&C) Engineer develops, integrates, and deploys advanced G&C algorithms and ... Knowledge of modern software development lifecycles, standards, processes, and tools. Clearly ...

Draper

Senior Guidance & Control Engineer

Reston, VA · On-site +1

$82K - $220K/yr

A Senior Guidance and Control (G&C) Engineer develops, integrates, and deploys advanced G&C ... process.Please note that the compensation details listed in US role postings reflect the base ...

IDEX

Advanced Processing Engineer - Pneumatics

Glen Burnie, MD · On-site

$127 - $191/hr

  • Medical

  • Retirement

  • PTO

Position SummaryAdvanced Processing Engineer is to lead advanced machining, automation, and process ... control plans, and change controls.Provide shop-floor technical support, troubleshoot process and ...

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Showing results 21-40

All JobsAdvanced Process Control Engineer JobsAdvanced Process Control Engineer Jobs in Washington

Advanced Process Control Engineer information

See Washington salary details

$59.5K

$111.9K

$166.5K

How much do advanced process control engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for advanced process control engineer in Washington is $111,854.00, according to ZipRecruiter salary data. Most workers in this role earn between $85,500.00 and $131,900.00 per year, depending on experience, location, and employer.

What is an advanced process control engineer?

Advanced Process Control (APC) Engineers are specialized professionals who design, implement, and maintain advanced control systems in industrial processes, such as those used in chemical, oil & gas, or manufacturing plants. Their goal is to optimize production efficiency, improve product quality, and minimize costs by utilizing advanced algorithms, software, and control strategies. They work with various technologies, such as model predictive control, real-time optimization, and data analytics, to enhance process operations. APC Engineers often collaborate with process engineers, operators, and IT specialists to ensure the successful integration of control solutions. Their expertise contributes significantly to the safe, efficient, and sustainable operation of industrial facilities.

How does an advanced process control engineer typically collaborate with operations and maintenance teams to implement new control strategies?

Advanced Process Control Engineers work closely with operations and maintenance teams to ensure new control strategies are effectively integrated into daily plant activities. This often involves conducting joint reviews, providing training sessions, and gathering feedback to fine-tune control algorithms. Collaboration is essential during commissioning phases to troubleshoot issues and adjust parameters for optimal performance. Regular communication helps bridge technical gaps, ensuring that both the engineering and operations perspectives are considered for safe and efficient process improvements.

What are the key skills and qualifications needed to thrive as an advanced process control engineer, and why are they important?

To thrive as an Advanced Process Control Engineer, you need a solid background in chemical or process engineering, strong analytical skills, and typically a bachelor's or master's degree in a related field. Proficiency with distributed control systems (DCS), process simulation software like AspenTech, and experience with control algorithms or programming languages such as MATLAB or Python are commonly required. Strong problem-solving abilities, effective communication, and teamwork are crucial soft skills for collaborating with cross-functional teams and implementing solutions. These skills ensure safe, efficient, and optimized plant operations, directly impacting production quality and profitability.

What is the difference between Advanced Process Control Engineer vs Process Control Engineer?

AspectAdvanced Process Control EngineerProcess Control Engineer
CredentialsBachelor's or Master's in Engineering, certifications in control systemsBachelor's in Engineering, some certifications may apply
Work EnvironmentIndustrial plants, manufacturing facilities, chemical and oil & gas industriesSimilar environments, often overlapping in manufacturing and processing plants
ResponsibilitiesDesigning and implementing advanced control strategies, optimizing processesMonitoring and maintaining control systems, troubleshooting

The Advanced Process Control Engineer specializes in developing sophisticated control strategies to optimize industrial processes, often working on complex systems. In contrast, the Process Control Engineer focuses on maintaining and troubleshooting existing control systems. Both roles share similar environments and required skills, but the advanced engineer typically handles more complex control algorithms and process optimization projects.

What are the most commonly searched types of Advanced Process Control Engineer jobs in Washington?

The most popular types of Advanced Process Control Engineer jobs in Washington are:

What are popular job titles related to Advanced Process Control Engineer jobs in Washington?

For Advanced Process Control Engineer jobs in Washington, the most frequently searched job titles are:

What job categories do people searching Advanced Process Control Engineer jobs in Washington look for?

The top searched job categories for Advanced Process Control Engineer jobs in Washington are:

Advanced Process Control Engineer jobs near you
Infographic showing various Advanced Process Control Engineer job openings in Washington as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 13% Part Time, 2% Temporary, 7% Contract, and 1% Nights. Highlights an 87% Physical, 2% Hybrid, and 11% Remote job distribution, with an average salary of $111,854 per year, or $53.8 per hour.

Control Engineer 3 - Manassas, VA

M.C. Dean, Inc

Manassas, VA • On-site

$83K - $108K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 24 days ago

M.C. Dean rating

7.7

Company rating: 7.7 out of 10

Based on 45 frontline employees who took The Breakroom Quiz

266th of 449 rated engineering

Job description

Overview
About M.C. Dean
M.C. Dean is Building Intelligence. We design, build, operate, and maintain cyber-physical solutions for the nation's most mission-critical facilities, secure environments, complex infrastructure, and global enterprises. With over 7,000 employees, our capabilities span electrical, electronic security, telecommunications, life safety, automation and controls, audiovisual, and IT systems. Headquarters in Tysons, Virginia, M.C. Dean delivers resilient, secure, and innovative power and technology solutions through engineering expertise and smart systems integration.
Why Join Us?
Our people are passionate about engineering innovation that improves lives and drives impactful change. Guided by our core values-agility, expertise, and trust-we foster a collaborative and forward-thinking work environment. At M.C. Dean, we are committed to building the next generation of technical leaders in electrical, engineering, and cybersecurity industries.
We offer an excellent benefits package including:
  • A competitive salary
  • Medical, dental, vision, life, and disability insurance
  • Paid-time off
  • Tuition reimbursement
  • 401k Retirement Plan
  • Military Reserve pay offset
  • Paid maternity leave

Responsibilities
Controls Engineers are responsible for designing, developing, installing, and maintaining equipment used to monitor and control systems, machinery and processes. Controls Engineers work in various industries including industrial controls, water / wastewater, power controls and protection, and transportation systems. They're technical experts in areas such as advanced process control, instrumentation, distributed control systems, PLCs, and SCADA systems. Controls engineers use these skills to design and implement solutions to our customer's complex needs.
Design / Engineering
  • Originates design documents for small projects and in support of large programs
    • Narrative Design Documents
    • Requirements Analysis
    • Subsystem Designs (CAD / Panels / Layouts / Wiring / SCADA Screens / Hardware / Communications)
    • Preparation of Specifications
    • Perform QA/QC and technical reviews of designs.
    • Plans and Design Procedures and Fixtures for Integrated Systems Factory Testing
    • Comment Resolution
  • Programming
    • Lead programming / configuration team efforts for complex automation and SCADA applications
    • Program / Configure / troubleshoot PLCs, RTUs, and/or HMI systems
    • Testing / Troubleshooting / Deployment / Commissioning
    • Author testing / commissioning procedures
    • Preparation of test reports
    • Originates test procedures
    • Commissioning of deployed systems
    • Development of test fixtures and simulation devices
    • Perform Factory and Field Testing
  • Maintenance
    • Perform troubleshooting on service calls to existing and legacy system operators
    • Perform hardware / software upgrades and replacements on existing systems

Managerial Responsibilities
  • Estimates
    • Conducts any surveys, inspections, tours, etc. of client sites, as required
    • Prepares cost estimates and supporting documents for small projects
    • Assists senior engineers in preparation of Bids and Proposals cost estimates and supporting documentation
    • Evaluation and pricing of change orders

Personnel Management
  • Assigns technical tasks and coordinates with entry-level engineers
  • Assigns tasks and coordinates with Technical Staff

Field Experience
  • Experience in reading electrical and control schematics and plans
  • Experience in control system startup, configuration, and calibration
  • Experience in testing and troubleshooting control systems
  • Experience using basic electrical and machinist hand tools
  • Experience using testing, calibration, or industry-specific tools and software.

Qualifications
Education / Experience
  • Bachelor of Science degree in Engineering with 5+ years of experience or
  • Master of Science degree in Engineering with 3+ years of experience

Tools / Software
  • Experience in computer networks
  • Experience in CAD/CAE Software (AutoCAD / EPLAN)
  • Standard Office Software (Microsoft Word, Excel, etc.)

Desired Certifications
  • Certification in one or more PLC / Automation Platform, such as: Schneider, Rockwell, Siemens, Niagara, etc.
  • Certification in one or more SCADA platform, such as: Wonderware, Iconics, Ignition, etc.
  • Design Build Institute of America (DBIA)
  • Certified SCADA Security Architect (CSSA)
  • Certified Automation Professional (CAP)
  • Engineer in Training (EIT) in relevant in field

Abilities
  • Exposure to computer screens for an extended period of time.
  • Sitting for extended periods of time.
  • Reach by extending hands or arms in any direction.
  • Have finger dexterity in order to manipulate objects with fingers rather than whole hands or arms, for example, using a keyboard.
  • Listen to and understand information and ideas presented through spoken words and sentences.
  • Communicate information and ideas in speaking so others will understand.
  • Read and understand information and ideas presented in writing.
  • Apply general rules to specific problems to produce answers that make sense.
  • Identify and understand the speech of another person.

Pay Range
USD $104,240.00 - USD $130,300.00 /Yr.

What M.C. Dean employees say

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About M.C. Dean

Sourced by ZipRecruiter

M.C. Dean is Building Intelligence®. We design, build, operate, and maintain cyber-physical solutions for the nation's most recognizable mission-critical facilities, secure environments, complex infrastructure, and global enterprises. The company's capabilities include electrical, electronic security, telecommunications, life-safety, instrumentation and control, and command and control systems. M.C. Dean is headquartered in Tysons, Virginia, and employs more than 5,100 professionals who engineer and deploy automated, secure, and resilient power and technology systems; and deliver the management platforms essential for long-term system sustainability.

Industry

Engineering professional services

Company size

10,000+ Employees

Headquarters location

Tysons, VA, US

Year founded

1949

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