About Polyplex USA
Sourced by ZipRecruiter
Industry
Plastics product manufacturing
Company size
51 - 200 Employees
Headquarters location
Decatur, AL, US
Year founded
2011
$20.50/hr
Full-time
Medical, Dental, Vision, Life, Retirement, PTO
Re-posted 3 days ago
Job description
Pay Rates: Starting: $20.50
Top out at progression year 3 ($24.00 to 25.50)
Quarter Bonus Plans available
Polyplex offers a full line of Benefits (BCBS of Alabama for medical, Guardian- Dental; EyeMed- Vision).
Additional benefits such as team life, STD, LDT and identity theft covered at 100%.
401k: company matches 3.5% on an employee's contribution of 6%
Paid leave:
80 hours of accrued Vacation,
24 hours of accrued Emergency Leave,
10 paid Holidays
Expectations
Personal safety and clear understanding of safety processes and procedures. Monitor and evaluate process variables, sample results and make changes and/ or corrections to maintain optimum control, efficiency and safety. Analyze problems or deviations and insure timely corrective actions are taken.
This position can be placed in our Film or offline coating areas.
Physical Requirements
- Able to lift 50
- Able to bend, twist sit, squat, kneel, crawl, push and pull
- Able to reach in all directions
- Able to walk and stand for extended periods of time to cover a 12 hour shift
- Other physical requirements as needed for the job
- Follow safety procedures for machine and activities and perform safe operational activities in order to avoid safety incidents
- Reading and following work instructions in work group area
- Produce film product with assigned machine per the run plan
- Data Entry/ Document control/ Record keeping - Ensuring the data entry for entire process like Raw mat, Down time, Jumbo, properties, slit roll, etc. Monitoring of data entry during shift. Data entry for all issued material from stores. Ensuring all the logbooks, checklists and required formats being followed in the shift.
- Monitoring of production plan in order to execute the activities for pending plans. Feeding of raw material based on product recipe
- Execute raw material handling, charging and monitoring consumption
- Preparation of coating solutions as per run plan, monitor the consumption and coating quality along with updating the chemical inventory to Shift Supervisor
- Draining and collection of chips in case of any emergency
- End to end waste handling within the shift. Recyclable waste charging in cutting mills and irrecoverable waste disposal at designated place
- Executing filter changeover process as per written procedure and allocated time period or as and when required
- Handling the process failures like film break, blade break, and film removal from machine. De-chocking of cutting mills and fluff piping. Feeding the grinder and clearing cores
- Report any machine problems and perform minor machine adjustments and troubleshooting
- To relieve/ support fellow team members as needed
- Completing and recording quality assurance and control checks
- Housekeeping
- Other duties as assigned
polyplex.com
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Frequently asked questions
Q: What skills or qualities help someone succeed as a Process Operator?
A: To succeed as a Process Operator, key technical skills include proficiency in process control systems, instrumentation, and mechanical aptitude, as well as knowledge of safety protocols and regulatory compliance. Soft skills such as strong communication, teamwork, and problem-solving abilities are also crucial, as Process Operators must effectively collaborate with colleagues, troubleshoot issues, and adapt to changing process conditions. By combining these technical and soft skills, Process Operators can ensure efficient and safe operation, supporting career growth and effectiveness in the role.
Q: What is the career path for a Process Operator?
A: A Process Operator typically starts as an entry-level operator, responsible for monitoring and controlling industrial processes, and progresses to mid-level roles such as Senior Operator or Shift Supervisor, overseeing process operations and leading teams. With experience and additional training, they can move into senior roles like Process Engineer or Operations Manager, where they are responsible for optimizing process efficiency, implementing safety protocols, and managing budgets. Long-term, Process Operators may pursue careers in related fields like maintenance management, quality control, or even move into leadership positions in industries such as manufacturing, energy, or chemical processing.
