About Five Star Management
Sourced by ZipRecruiter
Industry
Business management consulting
Company size
51 - 200 Employees
Headquarters location
Houston, TX, US
Year founded
2014
Other
Posted 6 days ago
Job description
The Process Engineer – Logistics & Warehouse Operations supports Logistics through engineering analysis, process design, and continuous improvement across forklift systems, warehouse layout, material flow, and inventory storage standards. This role partners closely with Logistics leadership to provide data-driven analysis and structured process improvements that reduce risk, downtime, and cost while improving throughput, labor efficiency, and operational consistency.
Key Responsibilities:
Forklift & Equipment Optimization
• Analyze forklift and pallet jack utilization and recommend improvements
• Develop KPIs for usage, downtime, maintenance cost, and lifecycle performance
• Support asset justification (ROI, capacity modeling, standardization)
• Assist with lifecycle planning, replacement strategy, and vendor alignment
Maintenance & Reliability Coordination
• Partner with Maintenance to support preventive maintenance compliance
• Analyze reliability trends and recommend corrective actions
• Support improvements in parts availability and service response
Safety & Compliance
• Support forklift safety initiatives with Logistics and Safety leadership
• Assist in standardizing operator certification tracking and training
• Identify risks through data analysis and support engineering controls
Warehouse Layout & Material Flow
• Support optimization of warehouse layout for efficiency, safety, and space utilization
• Develop and recommend best practices for traffic flow and storage standards
• Assist with capacity planning and space modeling
Process Optimization & Labor Efficiency
• Design and recommend standard work for warehouse and forklift operations
• Analyze labor utilization and support staffing models based on volume and workflow
• Conduct route mapping and travel time studies to reduce congestion and wasted movement
• Recommend improvements to work assignments and material flow
• Identify bottlenecks and support throughput improvements
• Develop and track performance metrics (moves/hour, travel time, utilization)
• Support continuous improvement initiatives focused on cost reduction and scalability
Automation & Special Project
• Serve as engineering owner for automated vehicle initiatives (e.g., Starpak project)
• Coordinate integration with Operations, Maintenance, IT, and vendors
• Ensure alignment with Logistics leadership on operational requirements and deployment
• Support development of digital tools for assets, performance, and operator tracking
• Master’s degree with 2+ years of industry experience, or Bachelor’s degree with 3–7 years of experience in Industrial Engineering, Mechanical Engineering, or a related field supporting warehouse, logistics, or manufacturing process improvement initiatives.
• Strong analytical skills (Excel, data modeling, KPI development)
• Experience with material handling systems, layout optimization, and safety standards
• Ability to work cross-functionally with Operations, Maintenance, and Finance
Success Metrics
• Improved forklift utilization and reduced idle time
• Reduced material handling downtime
• Measurable safety improvement in warehouse operations
• Standardized warehouse planning practices across plants
• Optimized storage density and improved material flow efficiency
• Five Star-wide initiative to more durable pallet options
This role establishes clear technical ownership within Shipping, reduces operational risk, and supports scalable warehouse performance as automation and facility complexity increase.
fivestarmanagement.com
Frequently asked questions
Q: What skills or qualities help someone succeed as a Logistics Engineer?
A: To succeed as a Logistics Engineer, key technical skills include proficiency in supply chain management software, data analysis and visualization tools, and programming languages such as Python or SQL. Additionally, soft skills like strong communication and problem-solving abilities, as well as adaptability and attention to detail, are crucial for navigating complex logistics operations and collaborating with cross-functional teams. By combining these technical and soft skills, Logistics Engineers can effectively optimize supply chain efficiency, reduce costs, and drive business growth, ultimately leading to career advancement opportunities and increased job satisfaction.
Q: What is the career path for a Logistics Engineer?
A: A Logistics Engineer's career path typically begins with entry-level roles such as Logistics Coordinator or Supply Chain Analyst, where they develop foundational skills in transportation management, inventory control, and data analysis. As they progress to mid-level roles like Logistics Engineer or Supply Chain Manager, they gain expertise in optimizing logistics operations, managing cross-functional teams, and implementing process improvements. Senior roles like Director of Logistics or Vice President of Supply Chain offer opportunities for strategic leadership, industry expertise, and potential career paths into executive or consulting roles.
