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Senior Process Engineer Jobs in Alabama (NOW HIRING)

Process Engineer

Lanett, AL

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

As a Process Engineer, you will monitor and control the plant's cold-end processes, including curing, sizing, facing and packaging. You will analyse process and product data provided by Process ...

Process Engineer

Opelika, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Review OEM processes and make recommendations concerning requirements and standard work procedures ... Coordinate with other senior staff members on personnel, safety, finance, and purchasing issues ...

Process Engineer

Cherokee, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Process Engineer - Paper Making Who We Are Essity is a global leader in health and hygiene headquartered in Stockholm, Sweden, with a North American headquarters located in Philadelphia, PA. We are a ...

Review OEM processes and make recommendations concerning requirements and standard work procedures ... Coordinate with other senior staff members on personnel, safety, finance, and purchasing issues ...

Process Engineer

Opelika, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Review OEM processes and make recommendations concerning requirements and standard work procedures ... Coordinate with other senior staff members on personnel, safety, finance, and purchasing issues ...

Engineering Manager

Birmingham, AL · On-site

$80 - $100/hr

This role would be ideal for a senior process engineer who is looking for that first opportunity to move into a supervisory role. Little to no travel associated with this role. #J-18808-Ljbffr

New

Process Engineer

Madison, AL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Duties/Responsibilities Provide Process Engineering Support for PCB assembly operations Generate and maintain programs for AOI equipment. Generate and maintain selective solder programs. Programming ...

... processes, layouts, and equipment at the plant level. You will work closely with production teams, suppliers, and engineers to ensure safe, costeffective, and scalable manufacturing systems. Your ...

Job Purpose and Impact The Process Engineer will apply engineering techniques to improve complex manufacturing processes and products. In this role, you will provide technical support, operations ...

Process Engineer

Birmingham, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Lead and participate in projects focused on process upgrades, reliability improvements, and performance enhancements. What Are We Looking For * Bachelor's degree in Chemical Engineering, Mechanical ...

Process Engineer

Lincoln, AL

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Lead and participate in projects focused on process upgrades, reliability improvements, and performance enhancements. What Are We Looking For * Bachelor's degree in Chemical Engineering, Mechanical ...

Process Engineer

Birmingham, AL · On-site

$77K - $102K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Lead and participate in projects focused on process upgrades, reliability improvements, and performance enhancements. What Are We Looking For * Bachelor's degree in Chemical Engineering, Mechanical ...

Showing results 41-60

Senior Process Engineer information

See Alabama salary details

$68K

$109.8K

$154.5K

How much do senior process engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for senior process engineer in Alabama is $109,778.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,300.00 and $121,900.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Alabama?

The most popular types of Process Engineer jobs in Alabama are:

What job categories do people searching Senior Process Engineer jobs in Alabama look for?

The top searched job categories for Senior Process Engineer jobs in Alabama are:

What cities in Alabama are hiring for Senior Process Engineer jobs?

Cities in Alabama with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Alabama as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 16% Part Time, 5% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $109,778 per year, or $52.8 per hour.

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 22 days ago


Knauf Insulation rating

9.2

Company rating: 9.2 out of 10

Based on 16 frontline employees who took The Breakroom Quiz


Job description

Overview

Knauf Insulation North America is the world's fastest-growing insulation manufacturer. We are wholly committed to the conservation of the environment while also sustainably developing and manufacturing a comprehensive line of acoustical fiberglass insulation for residential, commercial, industrial, marine, OEM and metal building applications, using post-consumer recycled materials.

We welcome passionate and creative individuals who thrive in an entrepreneurial, collaborative and ever-changing environment. 

Our benefits go beyond just providing coverage. 

We're committed to the whole you - your health, wealth, peace of mind, self and community. 

Our benefits include:

  • Medical, Dental, Vision - starting on day one!
  • Virtual Medical Services
  • Fertility and adoption benefits
  • 401(k) Retirement Plan (earn 100% matching on your first 6% contribution and fully vested day one)
  • Paid parental leave
  • Paid Family Leave
  • Company provided Salary Continuance (Short-term Disability)
  • Company paid life insurance
  • Paid Holidays
  • Vacation
  • Tuition Reimbursement
  • Employee Assistance Program (EAP)
  • Plus, more!

Growth opportunities available! 

Apply online or contact us to hear why our employees appreciate being part of the Knauf family!

About the Role:

As a Process Engineer, you will monitor and control the plant's cold-end processes, including curing, sizing, facing and packaging. You will analyse process and product data provided by Process Technicians, Production Superintendents and others, and identify opportunities to support process improvements while maintaining established operating parameters.

Responsibilities
  • Perform technical analyses of manufacturing and process data related to curing, sizing, facing and packaging.
  • Identify process bottlenecks through time studies and other analytical methods.
  • Apply analysis results to improve processes and meet customer expectations.
  • Develop recommendations to enhance manufacturing capabilities through new ideas and methods.
  • Participate in projects and support project sub-teams involved in process and product optimisation, innovation, cost reduction and other related business initiatives.
  • Under the supervision of the Manager, Process Engineering, execute projects to support department goals and objectives in the areas of cost reduction, productivity improvement, process flow, capacity increases, scrap reduction, and process and product enhancements.
  • Maintain process setpoints and controls for curing, sizing, facing and packaging operations.
  • Collaborate with other Process Engineers and Corporate functions on cross-functional activities and initiatives.
  • Review new product requests and approve them based on plant capabilities.
  • Maintain all process-related data, including KIMS requirements and recordkeeping.
Qualifications

Education

  • Bachelor's Degree in Mechanical, Chemical or Ceramic Engineering or related field 

Experience:

  • Minimum two (2) years' experience in Process/Manufacturing Engineering preferred 

Knowledge, Skills and Abilities:

  • Proficient in Microsoft Office software
  • Knowledge of SAP and Minitab helpful
  • Knowledge of chemistry, as related to glass, binder and washwater
  • Knowledge of machinery and its design/use
  • Problem solving skills
  • Critical Thinking skills
  • Communication skills
  • Ability to complete and read drawings
  • Ability to direct maintenance-needed repairs
  • Ability to write work instructions and procedures
  • Ability to drive the highest levels of employee retention and engagement to ensure a sustainable workforce
  • Ability to foster a culture of innovation, collaboration, and accountability within the organization
  • Ability to Instill an environment of inclusion, where all employees feel that they can contribute and impact the company in a positive manner

It is the policy of Knauf Insulation to provide equal employment opportunities to all qualified persons without regard to race, color, religion, sex (including pregnancy, childbirth, or related medical conditions), gender, sexual orientation, gender identity or expression, national origin, age, genetic information, disability, protected veteran status or any other protected characteristic prohibited by applicable law.

Employment Type: FULL_TIME

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