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Process Safety Engineer Jobs in Wisconsin (NOW HIRING)

Process Engineer

Hudson, WI · On-site

$85K - $120K/yr

Process engineer is also responsible for the company's and clients' standards for quality, safety, and environmental compliance. * Participate in project phases from initial customer meetings through ...

Process engineer is also responsible for the company's and clients' standards for quality, safety, and environmental compliance. * Participate in project phases from initial customer meetings through ...

Process engineer is also responsible for the company's and clients' standards for quality, safety, and environmental compliance. * Participate in project phases from initial customer meetings through ...

Process engineer is also responsible for the company's and clients' standards for quality, safety, and environmental compliance. * Participate in project phases from initial customer meetings through ...

Process Engineer

South Milwaukee, WI · On-site

$71K - $105K/yr

The Process Engineer is focused on production quality, yield improvements, and product formulations ... This role supports plant Safety, Quality, Delivery, and Cost by establishing robust test system and ...

Process engineer is also responsible for the company's and clients' standards for quality, safety, and environmental compliance. * Participate in project phases from initial customer meetings through ...

Process engineer is also responsible for the company's and clients' standards for quality, safety, and environmental compliance. * Participate in project phases from initial customer meetings through ...

Process engineer is also responsible for the company's and clients' standards for quality, safety, and environmental compliance. * Participate in project phases from initial customer meetings through ...

Process engineer is also responsible for the company's and clients' standards for quality, safety, and environmental compliance. * Participate in project phases from initial customer meetings through ...

Process Engineer You were made to create Better Care for a Better World: exploring uncharted ... Provide for the safety and well-being of operators, maintenance, and other personnel. * Seek ...

... safety regulations, and company policies in all process engineering activities. - Utilize statistical methods and process simulation software to design and optimize manufacturing processes. - Lead ...

Process Engineer

Hudson, WI · On-site

$85K - $120K/yr

Process engineer is also responsible for the company's and clients' standards for quality, safety, and environmental compliance. * Participate in project phases from initial customer meetings through ...

The Process Engineer will analyze repair process performance, drive process optimization projects ... Maintain compliance with ESD, IPC, and Foxconn quality and safety standards * Coordinate ...

Process Engineer

Sheboygan Falls, WI · On-site

$78K - $125K/yr

Serve as a bridge between the Engineering team and the Millipore Sigma Life Science business to ... Wear personal protective equipment (PPE) including hardhat, safety shoes, eye protection, hearing ...

Overview As a Process Engineer, you will be responsible for engineering matters related to planning ... safety, quality, throughput, and cost. * Implement changes and modify operation standards.

Overview As a Process Engineer, you will be responsible for engineering matters related to planning ... safety, quality, throughput, and cost. * Implement changes and modify operation standards.

Process Engineer Department: GL6 Repair & Rework Employment Type: Full Time Location: SMC Reporting ... Maintain compliance with ESD, IPC, and Foxconn quality and safety standards * Coordinate ...

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Process Safety Engineer information

See Wisconsin salary details

$38.9K

$114.2K

$158.5K

How much do process safety engineer jobs pay per year?

As of Jun 10, 2026, the average yearly pay for process safety engineer in Wisconsin is $114,227.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,900.00 and $130,200.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Wisconsin? The most popular types of Process Safety Engineer jobs in Wisconsin are:
What are popular job titles related to Process Safety Engineer jobs in Wisconsin? For Process Safety Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Process Safety Engineer jobs in Wisconsin look for? The top searched job categories for Process Safety Engineer jobs in Wisconsin are:
Infographic showing various Process Safety Engineer job openings in Wisconsin as of June 2026, with employment types broken down into 1% As Needed, 75% Full Time, 22% Part Time, 1% Contract, and 1% Nights. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $114,227 per year, or $54.9 per hour.

Process Engineer

GEA Group

Hudson, WI • On-site

$85K - $120K/yr

Full-time

Medical, Dental, Vision, Retirement

Posted 14 days ago


Job description

GEA Group, founded in Germany in 1881, is a global leader in engineering solutions, serving industries such as food and beverage, pharma, dairy, and more. With over 18,000 employees worldwide and a strong U.S. presence since 1929, GEA combines the heritage of a well-established company with the innovation of a forward-thinking industry leader. At GEA, we're not just building equipment, we're building lasting careers with an average employee tenure range from 8 + years, reflecting the strong culture, growth opportunities, and support we provide.

Responsibilities / Tasks

GEA Group, located in Hudson, WI, is searching for a mid-senior level Process Engineer to join our team! The Process Engineer will support sales, engineering, commissioning and optimization of GEA process systems in the Liquid, Fermentation, and Filling engineering team. This position is focused on liquid/fluid processing in the beverage, food, and dairy industries. The role includes designing and improving equipment configurations, process flows, and systems. The engineer will ensure that the processes developed meet or exceed GEA standards and customers' overall objectives. Process engineer is also responsible for the company's and clients' standards for quality, safety, and environmental compliance.

  • Participate in project phases from initial customer meetings through pre-award sales support, support cost estimation, proposal generation, engineering, commissioning, and optimization.
  • Responsible for specific technical areas of the project, ensuring adherence to design standards and optimization of designs to meet customer specifications within time, budget, and contract constraints.
  • Work collaboratively with project team to accomplish project milestones and goals.
  • Support identification and justification of scope changes, as it relates/impacts the process design over the full project life cycle.
  • Provide technical solutions that meet customer expectations and requirements.
  • Maintain accurate records of meetings, discussions, correspondence, and technical documents.
  • Develop Block Flow Diagrams (BFDs), Process Flow Diagrams (PFDs), Process and Instrumentation Diagrams (P&IDs), and heat and mass balances.
  • Develop process equipment specification.
  • Specify and/or design utility consumptions.
  • Contribute to general arrangement of plot plant and elevation view drawings.
  • Evaluate and approve design changes, specifications, and drawing releases.
  • Develop process & functional descriptions of operation.
  • Lead and facilitate software FAT. Confirm operation according to process description/ functional description (FDS).
  • Plan and implement test procedures and commissioning plans.
  • Provide technical support through troubleshooting to resolve customer concerns regarding equipment/system performance.
  • Complete plant audits.
  • Ensure compliance with government regulations, safety standards, environmental regulations, and industry standards such as sanitary requirements.
  • Support safety evaluations such as HAZOP meetings.
  • Collaborate with team members, technology centers, and GEA European Centers of Competence for technology improvements and successful project execution.
  • Coordinate with other disciplines to minimize deficiencies, errors, and omissions in project technical document and specifications.
  • Develop relationships with key technical stakeholders for process design & operation considerations.
  • Provide pre-sale and post-sale support including site evaluations, pilot trials, presentations, and training.
  • Technically evaluate third-party supplier proposals and equipment selections.
  • Work with customers in support of sales managers and build/maintain relationships.
  • Support commissioning activities on site.
  • Train customer personnel on GEA process systems during commissioning.
  • Provide ongoing troubleshooting support, train customer personnel, and report any process improvement initiatives.

Your Profile / Qualifications

  • Bachelor degree in Chemical Engineering, Mechanical Engineering, Food Technology, or similar related degree preferred
  • At least 2-10+ years of related industry experience.
  • Processing experience in the food, dairy, or beverage industry preferred.
  • Liquid Processing experience preferred.
  • Must possess strong analytical and problem-solving skills.
  • Must possess strong interpersonal skills and work well in a team setting as well as independently.
  • Excellent time management skills with a proven ability to meet deadlines and prioritize tasks.
  • Excellent organizational skills and attention to detail.
  • Must be willing to travel approximately up to 50%, including international travel.

The typical base pay range for this position at the start of employment is expected to be between $85,000.00 - $120,000.00 per year. GEA Group has different base pay ranges for different work locations within the United States.

The pay range is not a guarantee of compensation or salary. The estimated range is the budgeted amount for the position. Final offers are based on various factors, including skill set, experience, location, qualifications, and other job-related reasons. You may be eligible for additional rewards, such as discretionary bonus (based on eligibility) and/or equity awards.

  • Start strong- Medical, dental, and vision coverage begins on yourfirst day
  • Recharge and refresh- Enjoy12 paid holidays, including a flexible floating holiday, and136 hours of PTOto relax or explore
  • Invest in your future- A7% 401(k) employer matchhelps grow your retirement savings faster
  • Keep learning- Take advantage oftuition reimbursementto further your education or skillset
  • Live well- Ourwellness incentive programrewards healthy habits
  • Get support when you need it- Access to a confidentialEmployee Assistance Programfor personal or professional guidance
  • Save smart- FlexibleHealth Savings and Spending Accountsto manage out-of-pocket expenses

Please note: This position is based in the United States and does not offer visa or work sponsorship. Applicants must be authorized to work in the U.S. without current or future sponsorship.

GEA is an equal opportunity employer. Applicants will therefore receive consideration for employment without regard to age, sex, race, color, religion, world view, national origin, genetics, disability, gender identity, marital status, sexual orientation, veteran status or any other protected characteristic required by applicable law. Applicants with disabilities are welcome and will be given special consideration if they are equally qualified.

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