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Process Safety Engineer Jobs in Wisconsin (NOW HIRING)

SAFETY MANAGER

Green Bay, WI · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Minimum 4 years' safety experience, preferably within the food processing industry * Bachelor's Degree in Safety, Engineering, Business Administration or Physical Sciences; or an equivalent ...

Senior Process Engineer - Milwaukee

Milwaukee, WI · On-site

$102K - $132K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Lead or participate in process safety reviews (HAZOP, PHA) and ensure compliance with regulatory ... Estimate engineering hours, monitor budgets, and provide schedule oversight for process ...

SAFETY MANAGER

Green Bay, WI · On-site

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Minimum 4 years' safety experience, preferably within the food processing industry * Bachelor's Degree in Safety, Engineering, Business Administration or Physical Sciences; or an equivalent ...

Quality, Safety, Food Safety, Environmental, GMPs, Dietary Supplements, and HACCP-HARPC * Adhere to ... Process Hazard Analysis and Process Safety Management exposure Job Requirements * Available to work ...

Serve as the site representative for the Process Safety Management (PSM) program from initiation to ... Work with maintenance engineer and training manager on training needs for maintenance technicians.

Engineer, Process - Arcadia, WI

Arcadia, WI · On-site

$66K - $93K/yr

  • Medical

  • Retirement

  • PTO

Engineer, Process Location: Arcadia, WI Onsite As a Process Engineer , you will be responsible for ... Performs all work in alignment with Safety, Health, and Environment (SHE), Quality behaviors and ...

Process Engineer

Amherst, WI · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • PTO

... safety, and operational excellence. In this role, you'll collaborate closely with clients, internal engineering teams, contractors, and vendors. You will play a key role in shaping process solutions ...

Process Engineer

Madison, WI · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • PTO

... safety, and operational excellence. In this role, you'll collaborate closely with clients, internal engineering teams, contractors, and vendors. You will play a key role in shaping process solutions ...

Process Engineer

Amherst, WI · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • PTO

... safety, and operational excellence. In this role, you'll collaborate closely with clients, internal engineering teams, contractors, and vendors. You will play a key role in shaping process solutions ...

Process Engineer

Oshkosh, WI · On-site

$97K - $112K/yr

COMPANY OVERVIEW Process Engineer | Ripon, WI Applied Engineering, Inc. is seeking a motivated and ... Improve machining and assembly processes to enhance safety, quality, throughput, and cost ...

Process Engineer

Appleton, WI · On-site

$97K - $112K/yr

COMPANY OVERVIEW Process Engineer | Ripon, WI Applied Engineering, Inc. is seeking a motivated and ... Improve machining and assembly processes to enhance safety, quality, throughput, and cost ...

Process Engineer

Ripon, WI · On-site

$97K - $112K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

COMPANY OVERVIEW Process Engineer | Ripon, WI Applied Engineering, Inc. is seeking a motivated and ... Improve machining and assembly processes to enhance safety, quality, throughput, and cost ...

Process Engineer

Fond Du Lac, WI · On-site

$97K - $112K/yr

COMPANY OVERVIEW Process Engineer | Ripon, WI Applied Engineering, Inc. is seeking a motivated and ... Improve machining and assembly processes to enhance safety, quality, throughput, and cost ...

Showing results 41-60

Process Safety Engineer information

See Wisconsin salary details

$38.9K

$114.2K

$158.5K

How much do process safety engineer jobs pay per year?

As of Aug 14, 2026, the average yearly pay for process safety engineer in Wisconsin is $114,227.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,900.00 and $130,200.00 per year, depending on experience, location, and employer.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

How much does a process safety engineer make?

A process safety engineer's average salary typically ranges from $70,000 to $120,000 annually, depending on experience, location, and industry. Professionals with certifications like Certified Process Safety Professional (CCPSC) or those working in high-risk industries may earn higher salaries. The role often requires knowledge of safety standards, risk assessment, and safety management systems.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Wisconsin?

The most popular types of Process Safety Engineer jobs in Wisconsin are:

What job categories do people searching Process Safety Engineer jobs in Wisconsin look for?

The top searched job categories for Process Safety Engineer jobs in Wisconsin are:

Infographic showing various Process Safety Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 19% Part Time, 2% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $114,227 per year, or $54.9 per hour.

Occupational Health & Safety Engineer

HellermannTyton Corporation

Milwaukee, WI • On-site

Full-time

Posted 25 days ago


HellermannTyton rating

7.9

Company rating: 7.9 out of 10

Based on 6 frontline employees who took The Breakroom Quiz


Job description

Job Summary:
This position will directly impact the history of cable management systems and will require your commitment and detailed attention towards safe and repeatable product design, engineering, manufacturing, and distribution. Join us in developing the next generation of cable management and protection products! As part of a small, passionate, and accomplished team of experts, you will provide Occupational Health and Safety (OHS) support for various manufacturing systems. You will share in the team's impact on all aspects of EHS implementation and compliance programs, including but not limited to: OSHA General Industry and Construction standards, hazardous materials, ergonomics, compressed gases, confined space, lasers, robotics, fall protection, PPE, hazard communication, crane safety, lockout/tagout, and radiation safety. You must have a passion for continuous improvement of safety culture, building agile safety processes, solving complex problems, and providing operable solutions, and be capable of acting with minimal direction on your own initiative. You will be responsible for helping to maintain a culture that emphasizes accountability, discipline, and attention to detail at all levels."
Essential Functions:
  • Facilitate health and safety Management of Change (MOC) process. (Evaluate potential hazards and risks for new or change of chemicals, equipment, tools, part designs, building design, workstations, manufacturing processes, etc.)
  • Facilitates international and external ISO 45001 audits and inspections. Track OFI's or Non-conformities corrective actions to closure.
  • Responsible for Industrial Hygiene evaluations, analysis, and controls. (i.e., Industrial toxicology evaluations, ergonomic assessments, noise survey & dosimetry, air sampling, chemical exposure & PPE assessments, radiation exposure, new chemical evaluations, etc.)
  • Conducts Job Hazard and Job Risk Analysis.
  • Develop and administer health and safety-related training.
  • Documents and evaluates contractor/vendor EHS approval process and training.
  • Conduct routine facility inspections (i.e., emergency egress, electrical, machine guarding, chemical, working walking surfaces, etc.) to ensure a safe and healthy working environment.
  • Develop and implement health and safety policies, procedures, and programs.
  • Conduct health and safety compliance audits, inspections, and evaluations. Track and monitor gaps to closure.
  • Serve as the subject matter expert of HellermannTyton's safety management software (OIMS).

Other Functions:
  • Provide administrative support to the EHS department
  • Complete other projects/duties as assigned
  • Travel includes 3 locations that are within 3 miles and periodic travel to a distribution center in Romeoville, IL.

Success in this role will require
  • Candidates must have strong self-motivation and time management skills
  • Working knowledge of the Occupational Health and Safety Act
  • Working knowledge of Federal, Provincial and Local Regulations related to environmental
  • Strong communication skills (verbal, written and presentation)
  • Computer literate in Word, Excel and PowerPoint
  • Ability to build rapport and work with a diverse group of employees at all levels of the organization and provide excellent customer service to our internal customers
  • Ability to be flexible with respect to work schedule as needed (site is 24hr operation)
  • Ability to manage and develop solid standard work practices

What You'll Bring
  • Bachelor's Degree in Occupational Safety, Environmental, Industrial Hygiene, and proven industry-specific EHS experience in aerospace manufacturing, chemical/delivery systems, or industrial manufacturing setting or similar; relevant certifications will be considered to support years of experience required
  • Minimum of 5 years' experience leading EHS programs.
  • 3 years of experience leading ISO 45001 Audits.
  • Strong communication, engagement, and excellent interpersonal skills
  • Knowledge of Process Safety Management methods, pressure systems, and chemical delivery systems
  • Analytical, leadership, project planning, program development, and deployment skills
  • Proficiency with Microsoft Word, Excel, and PowerPoint required.
  • Ability to work non-standard hours as needed to meet the needs of our internal customers
  • Attention to detail and the ability to maintain confidentiality
  • Must have a valid driver's license, with an acceptable driving record, along with adequate insurance

By applying for a position with HellermannTyton, you understand that should you be made an offer, it will be contingent on your undergoing and successfully completing a background check through the use of our 3rd party supplier. Background checks may include some or all of the following based on the nature of the position: SSN/SIN validation, education verification, employment verification, criminal check, driving history, and drug test. You will be notified during the hiring process of which checks are required by the position.
HellermannTyton Corporation is an Equal Opportunity Employer and does not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state or local protected class.

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