1

Process Safety Engineer Jobs in Wisconsin (NOW HIRING)

Safety Engineer DEPARTMENT: Engineering REPORTS TO: Manufacturing Engineering Manager POSITION ... OSHA Process Safety Management standard, oversight/auditing, and leadership of incident ...

Apply Early

Support and develop the PSM Services processes to advance Bassett's PSM/RMP Services to support our ... Bachelor's degree related to construction, occupational safety, project management or engineering ...

Identify and mitigate hazards related to machinery, equipment, and processes. * Implement and ... Degree in Engineering, Occupational Safety and Health or related field * 3+ years of experience in ...

Safety Engineer

Waukesha, WI · On-site

$71K - $105K/yr

Drives and sustains process improvements using change management tools like ADKAR. * Contributes to ... safety engineering. * Proficiency in various software applications - i.e., SAP, Computer Aided ...

Senior EHS/Safety Engineer

Waukesha, WI · On-site

$86K - $126K/yr

As a EHS/ Safety Engineer, you will provide environmental, health, safety, and security support to ... data processes such as MESH Suite to manage data such as injuries and illnesses, environmental ...

Ensuring compliance with safety, environmental and regulatory requirements in all process engineering activities. Your tasks * Conduct detailed analysis and evaluation of existing manufacturing ...

Apply Early

next page

Showing results 1-20

Process Safety Engineer information

See Wisconsin salary details

$38.9K

$114.2K

$158.5K

How much do process safety engineer jobs pay per year?

As of Jul 1, 2026, the average yearly pay for process safety engineer in Wisconsin is $114,227.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,900.00 and $130,200.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Wisconsin? The most popular types of Process Safety Engineer jobs in Wisconsin are:
What are popular job titles related to Process Safety Engineer jobs in Wisconsin? For Process Safety Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Process Safety Engineer jobs in Wisconsin look for? The top searched job categories for Process Safety Engineer jobs in Wisconsin are:
Infographic showing various Process Safety Engineer job openings in Wisconsin as of June 2026, with employment types broken down into 1% As Needed, 79% Full Time, 19% Part Time, and 1% Contract. Highlights an 90% Physical, 4% Hybrid, and 6% Remote job distribution, with an average salary of $114,227 per year, or $54.9 per hour.

$109K - $163K/yr

Full-time

Medical, Retirement, PTO

Posted yesterday


Job description

Work Your Magic with us!Start your next chapter and join MilliporeSigma.

Ready to explore, break barriers, and discover more? We know you've got big plans - so do we! Our colleagues across the globe love innovating with science and technology to enrich people's lives with our solutions in Healthcare, Life Science, and Electronics. Together, we dream big and are passionate about caring for our rich mix of people, customers, patients, and planet. That's why we are always looking for curious minds that see themselves imagining the unimaginable with us.

This role does not offer sponsorship for work authorization. External applicants must be eligible to work in the US.


Your Role:

In this role, you will be responsible for implementing process safety programs at your assigned site(s) based on regulation and corporate governance direction.

Responsibilities include but not limited to:

  • Develop compliance programs and site operating procedures for implementing process safety requirements.
  • Maintain lists of process safety related actions.
  • Prepare process safety deliverables for CapEx projects as outlined in corporate program.
  • Lead Process Hazard Reviews using Hazard and Operability Study methodology and facilitating Pre-Start up Safety Review.
  • Conduct or request consequence modeling.
  • Provide technical expertise in one or more of the following areas: risk assessment, chemical reactivity, fire protection systems, and mechanical integrity.
  • Collaborate with Life Science Process Safety Center of Excellence; participating in Center of Excellence meetings, actively participating in Life Science Business Process Safety program development standards, tools, attend and lead trainings, lead site Process Safety initiatives developed by Center of Excellence.
  • Up to 25% travel to sites including Indianapolis, IN, Urbana, IL and Kankakee, IL.

Physical Attributes:

  • Wear appropriate Personal Protective Equipment including but not limited to safety shoes, goggles, and gloves.

Who You Are:

Minimum Qualifications:

  • Bachelor's Degree in Chemical Engineering, Environmental Engineering, or other related field.
  • 5+ years' experience in implementing process safety programs.
  • 5+ years' experience in facilitating hazard analyses process.
  • Ability to travel domestically support site programs as needed. (Anticipated 25% annually)
  • Experience with preparing and providing training on process safety topics.
  • Experience with quantitative consequence modeling.
  • Experience with leading Layer of Protection Analysis and Safety Integrity Level calculation.
  • Experience with applying process safety requirements at a project level.

Preferred Qualifications:

  • Master's Degree in Chemical Engineering, Environmental Engineering, or other Engineering disciplines
  • Experience with regulatory auditing of process safety programs.
  • Experience with chemical reactivity assessments and knowledge of chemical processes and equipment.
  • Experience with Process Safety Management standardization.
  • Knowledge of the following chemical processes; bioprocessing, organic chemistry, inorganic chemistry, combustible dusts, and other volatile solvents.

Pay Range for this position: $109,000 - $163,000

The offer range represents the anticipated low and high end of the base pay compensation for this position. The actual compensation offered will be determined by factors such as location, level of experience, education, skills, and other job-related factors. Position may be eligible for sales or performance-based bonuses. Benefits offered by the Company include health insurance, paid time off (PTO), retirement contributions, and other perquisites. For more information click here.


The Company is an Equal Employment Opportunity employer. No employee or applicant for employment will be discriminated against on the basis of race, color, religion, age, sex, sexual orientation, national origin, ancestry, disability, military or veteran status, genetic information, gender identity, transgender status, marital status, or any other classification protected by applicable federal, state, or local law. This policy of Equal Employment Opportunity applies to all policies and programs relating to recruitment and hiring, promotion, compensation, benefits, discipline, termination, and all other terms and conditions of employment. Any applicant or employee who believes they have been discriminated against by the Company or anyone acting on behalf of the Company must report any concerns to their Human Resources Business Partner, Legal, or Compliance immediately. The Company will not retaliate against any individual because they made a good faith report of discrimination.

Employment Type: FULL_TIME