1

Process Safety Engineer Jobs in Wisconsin (NOW HIRING)

The Process Safety Engineer supports refinery operations by identifying, assessing, and reducing process safety risks across multiple operating units. This role partners with operations, leadership ...

Process Safety Engineer

Milwaukee, WI · On-site

$109K - $163K/yr

Experience with applying process safety requirements at a project level. Preferred Qualifications: * Master's Degree in Chemical Engineering, Environmental Engineering, or other Engineering ...

Process Safety Engineer

Verona, WI · On-site

$75K - $120K/yr

Bachelor's Degree in Chemical Engineering, Environmental Engineering or other Engineering discipline. * 2+ years' experience in implementing process safety programs. * 1+ year experience in ...

The Safety Engineer ensures compliance with OSHA Process Safety Management standards, OSHA 29 CFR requirements, and DOD 4145.26M, while driving a strong safety culture through training, auditing, and ...

This role ensures compliance with OSHA Process Safety Management and leads Process Hazard Analyses, and drives incident investigations and root cause analyses. The Safety Engineer plays a key role in ...

Safety Engineer DEPARTMENT: Engineering REPORTS TO: Manufacturing Engineering Manager POSITION ... OSHA Process Safety Management standard, oversight/auditing, and leadership of incident ...

Support and develop the PSM Services processes to advance Bassett's PSM/RMP Services to support our ... Bachelor's degree related to construction, occupational safety, project management or engineering ...

Support and develop the PSM Services processes to advance Bassett's PSM/RMP Services to support our ... Bachelor's degree related to construction, occupational safety, project management or engineering ...

Safety Engineer

Waukesha, WI · On-site

$71K - $105K/yr

Drives and sustains process improvements using change management tools like ADKAR. * Contributes to ... safety engineering. * Proficiency in various software applications - i.e., SAP, Computer Aided ...

Lead initiatives for continuous improvement in safety processes and procedures. Minimum Qualifications * Bachelor's degree in occupational health and safety, industrial engineering, or a related ...

New

next page

Showing results 1-20

Process Safety Engineer information

See Wisconsin salary details

$38.9K

$114.2K

$158.5K

How much do process safety engineer jobs pay per year?

As of Aug 14, 2026, the average yearly pay for process safety engineer in Wisconsin is $114,227.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,900.00 and $130,200.00 per year, depending on experience, location, and employer.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

How much does a process safety engineer make?

A process safety engineer's average salary typically ranges from $70,000 to $120,000 annually, depending on experience, location, and industry. Professionals with certifications like Certified Process Safety Professional (CCPSC) or those working in high-risk industries may earn higher salaries. The role often requires knowledge of safety standards, risk assessment, and safety management systems.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Wisconsin?

The most popular types of Process Safety Engineer jobs in Wisconsin are:

What job categories do people searching Process Safety Engineer jobs in Wisconsin look for?

The top searched job categories for Process Safety Engineer jobs in Wisconsin are:

Infographic showing various Process Safety Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 19% Part Time, 2% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $114,227 per year, or $54.9 per hour.

Process Safety Engineer

Cenovus

Superior, WI

Full-time

Medical, Dental, Life, Retirement, PTO

Posted 20 days ago


Cenovus Energy rating

8.4

Company rating: 8.4 out of 10

Based on 11 frontline employees who took The Breakroom Quiz

18th of 86 rated oil and gas companies


Job description

Worker Type: EmployeeJob Post End Date: 08/26/2026

About this opportunity:

The Process Safety Engineer supports refinery operations by identifying, assessing, and reducing process safety risks across multiple operating units. This role partners with operations, leadership, and technical experts to improve process safety performance, strengthen risk management programs, and support safe, reliable operations. The successful candidate will leverage strong refining and operational knowledge to develop effective solutions that protect people, assets, and the environment. Relocate to Superior, WI Refinery for this role!

Interested in working in Superior? Learn more!

What you'll do:

  • Lead process safety risk assessments and risk management activities to identify, evaluate, and reduce operational risk across the refinery.
  • Ensure compliance with OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) requirements while driving adoption of industry best practices.
  • Facilitate key process safety reviews, including MOCs, HAZOPs, LOPAs, PSSRs, and risk assessments for plant changes and startups.
  • Monitor and analyze process safety performance metrics, providing recommendations to improve risk management and operational reliability.
  • Conduct hazard evaluations, consequence modeling, and root cause investigations to support effective risk mitigation strategies.
  • Partner with operations, leadership, and subject matter experts to strengthen process safety awareness and foster a strong safety culture.
  • Lead implementation of new process safety initiatives and continuous improvement efforts to reduce refinery risk and enhance protection systems.
  • Support management system compliance and auditing activities, including ownership of selected COIMS elements and gap closure actions.

Who you are:

  • Bachelor's degree in Engineering, Chemistry, Safety, Environmental Science, or a related technical discipline preferred.
  • 8+ years of experience in process engineering, operations, technical safety, or process safety within the refining, chemical, or oil and gas industries.
  • Working knowledge of OSHA Process Safety Management (29 CFR 1910.119), EPA Risk Management Program (RMP), and applicable regulatory requirements.
  • Experience with process safety methodologies, including Management of Change (MOC), Process Hazard Analysis (PHA), HAZOP, LOPA, and incident investigations.
  • Demonstrated ability to identify process safety hazards, assess risk, and develop effective mitigation strategies.
  • Strong analytical, problem-solving, and stakeholder engagement skills, with the ability to influence risk reduction efforts across all levels of the organization.
  • Process safety-related certifications or training (e.g., HAZOP, LOPA, MOC, Incident Investigation)

We acknowledge the value of transferrable skills and may consider equivalent combinations of experience and education should you not meet a specific requirement.

Cenovus was ranked one of Canada's Best Employers in 2025. We're committed to being an employer of choice in our industry by offering a competitive total rewards package and employee programs and rewarding career development opportunities. Learn more.

If you require accessibility assistance to complete the on-line application or otherwise apply for an open position with Cenovus, its subsidiaries and affiliates, please email careeropportunities@cenovus.com.


Who we are:


Cenovus is an integrated energy company headquartered in Calgary. We're committed to maximizing value by developing our assets in a safe, responsible and cost-efficient manner.


We operate in Canada, the United States and the Asia Pacific region. Our downstream operations include upgrading, refining and marketing operations in Canada and the United States. We are currently the largest refiner in Ohio and transport products from our refineries in Lima and Toledo, Ohio and Superior, Wisconsin via pipelines, rail cars and trucks to customers throughout the United States.


Other operations include oil sands projects in northern Alberta, thermal and conventional crude oil and natural gas projects across Western Canada, crude oil production offshore Newfoundland and Labrador and natural gas and liquids production offshore China and Indonesia.


Find Cenovus on LinkedIn, Facebook and Instagram.


The Cenovus experience


Total rewards


We're committed to being an employer of choice through competitive compensation and our comprehensive total rewards package, including:

  • Generous paid vacation
  • Annual bonus
  • Retirement savings plan matching
  • Long-term incentives*
  • Medical & dental coverage
  • Life insurance
  • Disability benefits
  • Employee assistance program
  • Virtual healthcare coverage
  • Generous leave of absence programs
  • Fitness membership reimbursement

*Eligibility for Total Rewards varies by position. This role may not be eligible for all Total Rewards offerings.


Our development philosophy


We foster a culture of continuous learning and development to support employees as they build meaningful careers. We offer a variety of employee development initiatives, including:

  • Internal course offerings
  • Education assistance for additional development
  • Opportunities to work on special projects
  • Leadership development programs for emerging and established leaders

We actively promote internal job movement, recognizing the value of gaining new perspectives, building connections across teams, and applying expertise in new ways. As a fully integrated energy company, we believe that sharing knowledge across our business and operations creates stronger outcomes-for employees and for the company as a whole.


Our culture

  • Our purpose: We energize the world to make people's lives better.
  • Our values:
    • Protect what matters
    • Do it right
    • Make it better
    • Do it together
  • Cenovus Cares: We believe in the power of purpose-driven work. Our Employee Giving and Volunteering Program, Cenovus Cares, connects our people to our purpose, inspiring action and elevating impact year-round.
    • Support causes you care about with volunteer opportunities in and outside of work.
    • Earn donation grants while volunteering (up to $1,000 per event).
    • Receive donation matching up to $10,000 annually.
  • Staff resource groups: We have various staff resource groups to help ensure our people feel a sense of belonging and can grow and do their best work. These voluntary groups are employee-led and all groups are open to all staff in all locations.

Equal opportunity employer


We believe a workplace where everyone has merit-based opportunities to grow, achieve career aspirations and feel a sense of belonging benefits our people, our company and the regions where we live and work. We embrace and encourage different perspectives and approaches, which help us make better business decisions. We believe that through this approach, we can solve challenges, seize opportunities and unlock innovative solutions.


To achieve an unbiased and respectful workplace, individuals are evaluated based on qualifications, merit and abilities, and we encourage applications from all qualified candidates. We also acknowledge the value of transferrable skills and may consider equivalent combinations of experience and education should you not meet a specific requirement.


For more information about working at Cenovus, visit cenovus.com.

The requirements of this posting may be modified to support business needs. Title and compensation administration will be based on the skills and capabilities of the successful incumbent.

Interested in this opportunity? Click the Apply link.

If you are a CURRENT EMPLOYEE, please apply by going to our Internal Career Site.


What Cenovus Energy employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom