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Process Safety Engineer Jobs in Wisconsin (NOW HIRING)

Merck Group

Process Safety Engineer

Milwaukee, WI · On-site

$109K - $163K/yr

Experience with applying process safety requirements at a project level. Preferred Qualifications: * Master's Degree in Chemical Engineering, Environmental Engineering, or other Engineering ...

Merck Group

Process Safety Engineer

Verona, WI · On-site

$75K - $120K/yr

Bachelor's Degree in Chemical Engineering, Environmental Engineering or other Engineering discipline. * 2+ years' experience in implementing process safety programs. * 1+ year experience in ...

Cenovus

Senior Process Safety Engineer

Superior, WI · On-site

Cenovus Energy is seeking a Senior Process Safety Engineer to lead the process safety initiatives to support a zero-harm work environment by mitigating risk and coordinating with cross-functional ...

Amtec Corporation

SAFETY ENGINEER

Janesville, WI · On-site

Safety Engineer DEPARTMENT: Engineering REPORTS TO: Manufacturing Engineering Manager POSITION ... OSHA Process Safety Management standard, oversight/auditing, and leadership of incident ...

Bassett Mechanical

Process Safety Manager

Kaukauna, WI · On-site +1

Support and develop the PSM Services processes to advance Bassett's PSM/RMP Services to support our ... Bachelor's degree related to construction, occupational safety, project management or engineering ...

VRC Engineered Solutions

Safety Engineer

Milwaukee, WI · On-site

Identify and mitigate hazards related to machinery, equipment, and processes. * Implement and ... Degree in Engineering, Occupational Safety and Health or related field * 3+ years of experience in ...

Eaton

Safety Engineer

Waukesha, WI · On-site

$71K - $105K/yr

Drives and sustains process improvements using change management tools like ADKAR. * Contributes to ... safety engineering. * Proficiency in various software applications - i.e., SAP, Computer Aided ...

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All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in Wisconsin

Process Safety Engineer information

See Wisconsin salary details

$38.9K

$114.2K

$158.5K

How much do process safety engineer jobs pay per year?

As of Jul 25, 2026, the average yearly pay for process safety engineer in Wisconsin is $114,227.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,900.00 and $130,200.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs
What are the most commonly searched types of Process Safety Engineer jobs in Wisconsin? The most popular types of Process Safety Engineer jobs in Wisconsin are:
What are popular job titles related to Process Safety Engineer jobs in Wisconsin? For Process Safety Engineer jobs in Wisconsin, the most frequently searched job titles are:
What job categories do people searching Process Safety Engineer jobs in Wisconsin look for? The top searched job categories for Process Safety Engineer jobs in Wisconsin are:
What are popular job titles related to Process Safety Engineer jobs in WI? For Process Safety Engineer jobs in WI, the most frequently searched job titles are:
Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Wisconsin as of July 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $114,227 per year, or $54.9 per hour.

Process Safety Engineer

The businesses of Merck KGaA, Darmstadt, Germany

Verona, WI

$75K - $120K/yr

Full-time

Medical, Retirement, PTO

Posted 11 days ago

Job description

Work Your Magic with us!Start your next chapter and join MilliporeSigma.

Ready to explore, break barriers, and discover more? We know you've got big plans - so do we! Our colleagues across the globe love innovating with science and technology to enrich people's lives with our solutions in Healthcare, Life Science, and Electronics. Together, we dream big and are passionate about caring for our rich mix of people, customers, patients, and planet. That's why we are always looking for curious minds that see themselves imagining the unimaginable with us.

This role does not offer sponsorship for work authorization. External applicants must be eligible to work in the US.


Your Role

In this role, you will be responsible for implementing process safety programs at your assigned site(s) based on regulation and corporate governance direction.

Responsibilities include but not limited to:

  • Develop compliance programs and site operating procedures for implementing process safety requirement.
  • Maintain lists of process safety related actions.
  • Prepare process safety deliverables for CapEx projects as outlined in corporate program.
  • Completion of Process Hazard Reviews using Hazard and Operability Study methodology and facilitating pre-start up safety review.
  • Facilitate Process Hazard Analysis.
  • Conduct or request consequence modeling.
  • Provide technical expertise in one or more of the following areas: risk assessment, chemical reactivity, fire protection systems and mechanical integrity.
  • Collaborate with Life Science Process Safety Center of Excellence; participating in Center of Excellence meetings, actively participating in Life Science Business Process Safety program development standards, tools, attend and lead trainings, lead site Process Safety initiatives developed by Center of Excellence.
  • Travel between the Madison and Verona Wisconsin sites.

Physical Attributes:

  • Wear appropriate Personal Protective Equipment including but not limited to goggles and gloves.

Who You Are

Minimum Qualifications:

  • Bachelor's Degree in Chemical Engineering, Environmental Engineering or other Engineering discipline.
  • 2+ years' experience in implementing process safety programs.
  • 1+ year experience in facilitating process hazard analyses.

Preferred Qualifications:

  • Experience with preparing and providing training on process safety topics.
  • Experience with quantitative consequence modeling.
  • Experience with leading Layer of Protection Analysis and Safety Integrity Level calculation.
  • Experience with regulatory auditing of process safety programs.
  • Experience with chemical reactivity assessments and knowledge of chemical processes and equipment.
  • Experience with Process Safety Management standardization.
  • Experience with applying process safety requirements at a project level.
  • Knowledge of the following chemical processes; bioprocessing, organic chemistry, inorganic chemistry, combustible dusts and other volatile solvents.

Pay Range for this position: $75,300 - $120,700 annually

The offer range represents the anticipated low and high end of the base pay compensation for this position. The actual compensation offered will be determined by factors such as location, level of experience, education, skills, and other job-related factors. Position may be eligible for sales or performance-based bonuses. Benefits offered by the Company include health insurance, paid time off (PTO), retirement contributions, and other perquisites. For more information clickhere.

RSREMD


What we offer: We are curious minds that come from a broad range of backgrounds, perspectives, and life experiences. We believe that this variety drives excellence and innovation, strengthening our ability to lead in science and technology. We are committed to creating access and opportunities for all to develop and grow at your own pace. Join us in building a culture of inclusion and belonging that impacts millions and empowers everyone to work their magic and champion human progress!

Apply now and become a part of a team that is dedicated to Sparking Discovery and Elevating Humanity!

Employment Type: FULL_TIME

Apply