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Process Safety Engineer Jobs in Wisconsin (NOW HIRING)

All our teams touch every step of the process, that is why our Engineering teams are some of the ... As a Product Safety Engineer for Milwaukee Tool, you will be located at our Corporate Headquarters ...

All our teams touch every step of the process, that is why our Engineering teams are some of the ... As a Product Safety Engineer for Milwaukee Tool, you will belocatedat our Corporate Headquarters in ...

Ensuring compliance with safety, environmental and regulatory requirements in all process engineering activities. Your tasks * Conduct detailed analysis and evaluation of existing manufacturing ...

... process safety in a world-class biotechnology environment? IFF is a global leader in flavors ... The Automation and Process Control Engineer role is based in Beloit, Wisconsin (on-site role). Be ...

Engineer, Process

Arcadia, WI · On-site

$66K - $93K/yr

As a Process Engineer , you will be responsible for improving site performance through the ... Performs all work in alignment with Safety, Health, and Environment (SHE), Quality behaviors and ...

Senior Process Engineer

Beloit, WI · On-site

$101K - $131K/yr

As a Senior Process Engineer at Schreiber Foods, you will play a pivotal role in optimizing our ... FOOD SAFETY FUNCTIONS: Together with the leadership team, ensures compliance with Food Safety and ...

Senior Process Engineer

Beloit, WI · On-site

$101K - $131K/yr

As a Senior Process Engineer at Schreiber Foods, you will play a pivotal role in optimizing our ... FOOD SAFETY FUNCTIONS: Together with the leadership team, ensures compliance with Food Safety and ...

Senior Process Engineer

Beloit, WI

$101K - $131K/yr

As a Senior Process Engineer at Schreiber Foods, you will play a pivotal role in optimizing our ... FOOD SAFETY FUNCTIONS: Together with the leadership team, ensures compliance with Food Safety and ...

Minimum 4 years' safety experience, preferably within the food processing industryBachelor?s Degree in Safety, Engineering, Business Administration or Physical Sciences; or an equivalent combination ...

Process Improvement Engineer

Lisbon, WI · On-site

$142K/yr

Support production to achieve goals related to safety, quality, productivity, and cost improvements ... The Process Improvement Engineer is responsible for analyzing and improving manufacturing processes ...

Minimum 4 years' safety experience, preferably within the food processing industry * Bachelor's Degree in Safety, Engineering, Business Administration or Physical Sciences; or an equivalent ...

Minimum 4 years' safety experience, preferably within the food processing industry * Bachelor's Degree in Safety, Engineering, Business Administration or Physical Sciences; or an equivalent ...

Support production to achieve goals related to safety, quality, productivity, and cost improvements ... The Process Improvement Engineer is responsible for analyzing and improving manufacturing processes ...

Showing results 21-40

Process Safety Engineer information

See Wisconsin salary details

$38.9K

$114.2K

$158.5K

How much do process safety engineer jobs pay per year?

As of Aug 14, 2026, the average yearly pay for process safety engineer in Wisconsin is $114,227.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,900.00 and $130,200.00 per year, depending on experience, location, and employer.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

How much does a process safety engineer make?

A process safety engineer's average salary typically ranges from $70,000 to $120,000 annually, depending on experience, location, and industry. Professionals with certifications like Certified Process Safety Professional (CCPSC) or those working in high-risk industries may earn higher salaries. The role often requires knowledge of safety standards, risk assessment, and safety management systems.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Wisconsin?

The most popular types of Process Safety Engineer jobs in Wisconsin are:

What job categories do people searching Process Safety Engineer jobs in Wisconsin look for?

The top searched job categories for Process Safety Engineer jobs in Wisconsin are:

Infographic showing various Process Safety Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 19% Part Time, 2% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $114,227 per year, or $54.9 per hour.

Product Safety Engineer

Johnson Health Tech Companies

Cottage Grove, WI • On-site

Full-time

Medical, Dental, Life, Retirement, PTO

This job post has expired today. Applications are no longer accepted.


Johnson Health Tech rating

8.1

Company rating: 8.1 out of 10

Based on 5 frontline employees who took The Breakroom Quiz

153rd of 489 rated machine equipment manufacturers


Job description

Job Type
Full-time
Description
Position Overview:
Under the direction of the Director of Quality, the Product Safety Engineer is responsible for supporting Johnson Health Tech North America's product safety program through investigation, evaluation, documentation, and continuous improvement of product safety. This role works side by side with Product Safety Technicians to review product safety reports, evaluate returned products, identify trends, and help implement corrective actions that reduce risk and improve product performance. The Product Safety Engineer provides day-to-day technical directions to technicians while partnering cross-functionally with Customer Technical Service, Quality, R&D, Operations, legal, and factory teams. This is an individual contributor role and does not include formal people management or supervisory responsibility. This role is in office 5 days a week.
Responsibilities:
Product Safety Engineering:
• Review product safety reports, customer complaints, and related data to identify potential safety issues, emerging trends, and areas for corrective action
• Compile documentation for section 15(b) reports to CPSC
• Work side by side with the Product Safety Technician to evaluate returned products, support inspections, document findings, and help determine root cause
• Provide day-to-day technical guidance to the Product Safety Technician regarding case review, product evaluation, documentation quality, and follow-up actions
• Conduct product safety evaluations and risk assessments to support decision making for product improvements, containment actions, and field remedies as needed
• Document investigation results, prepare clear technical reports, maintain accurate records of product safety evaluations, returned unit reviews, and related actions
• Partner with Customer Technical Service, Quality, R&D, Operations, legal, and factory teams to communicate findings, coordinate investigations, and support timely resolution of product safety concerns
• Support the development and continuous improvement of product safety procedures, training materials, and standard work
• Monitor applicable product safety requirements, standards, and best practices and help incorporate them into internal processes and product evaluations
Travel and Communication:
• Willingness and ability to travel to company locations, customer sites, or testing/manufacturing facilities as needed to support investigations on short notice.
• Communicate effectively with domestic and global teams, including support outside normal business hours
Requirements
Education:
• Bachelor's degree in engineering or related technical field required
• Mechanical, Electrical, Industrial, Biomedical, or Manufacturing Engineering background preferred
Experience:
• 1+ years of experience in product safety or 3+ years in quality engineering, test engineering, manufacturing engineering, reliability, or a related technical role
• Experience investigating product issues, reviewing returned units, and performing root cause analysis
• Exposure to consumer product safety standards (ASTM, CPSA), risk assessment, CAPA, or formal problem-solving methods preferred
• Experience working with cross-functional teams in a manufacturing or product development environment preferred
Other Requirements:
• Strong verbal and written communication skills
• Strong analytical, investigative, and problem-solving skills
• Proficiency in Microsoft Office 365; experience with CRM, SAP, or similar business systems preferred
• ASQ Certified Quality Engineer (CQE) certification is valuable, but not required
• Completion of the Society of Product Safety Professionals (SPSP) Fundamentals Program is valuable, but not required
Benefits:
We offer an excellent compensation package and team-oriented work environment with growth opportunities. Some of our outstanding benefits include:
• Health & Dental Insurance
• Company paid Life Insurance
• 401(k)
• Paid Time Off benefits
• Product discounts
• Wellness programs
Equal Opportunity Employer, including Protected Veterans and Individuals with Disabilities.

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