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Process Safety Engineer Jobs in Wisconsin (NOW HIRING)

As a EHS/ Safety Engineer, you will provide environmental, health, safety, and security support to ... Uses established EHS data processes such as MESH Suite to manage data such as injuries and ...

Senior EHS/Safety Engineer

Waukesha, WI · On-site

$86K - $126K/yr

As a EHS/ Safety Engineer, you will provide environmental, health, safety, and security support to ... data processes such as MESH Suite to manage data such as injuries and illnesses, environmental ...

Ensuring compliance with safety, environmental and regulatory requirements in all process engineering activities. * Conduct detailed analysis and evaluation of existing manufacturing processes ...

WI · On-site

$80 - $110/hr

Understands process hazards within the assigned module and appropriately applies Process Safety ... Understands and applies engineering standards. * Utilizes the Management of Change (MOC) process ...

New

Engineer, Process

Arcadia, WI · On-site

$66K - $93K/yr

As a Process Engineer , you will be responsible for improving site performance through the ... Performs all work in alignment with Safety, Health, and Environment (SHE), Quality behaviors and ...

WI · On-site

$116 - $148/hr

We are looking for a Senior Electronics Safety Engineer to join our R&D team and take a central ... We believe that following a defined and structured recruitment process will ensure that we have a ...

Senior Process Engineer

Beloit, WI · On-site

$101K - $131K/yr

As a Senior Process Engineer at Schreiber Foods, you will play a pivotal role in optimizing our ... FOOD SAFETY FUNCTIONS: Together with the leadership team, ensures compliance with Food Safety and ...

Process Improvement Engineer

Lisbon, WI · On-site

$142K/yr

Support production to achieve goals related to safety, quality, productivity, and cost improvements ... The Process Improvement Engineer is responsible for analyzing and improving manufacturing processes ...

Senior Process Engineer

Beloit, WI

$101K - $131K/yr

As a Senior Process Engineer at Schreiber Foods, you will play a pivotal role in optimizing our ... FOOD SAFETY FUNCTIONS: Together with the leadership team, ensures compliance with Food Safety and ...

Senior Process Engineer

Beloit, WI · On-site

$101K - $131K/yr

As a Senior Process Engineer at Schreiber Foods, you will play a pivotal role in optimizing our ... FOOD SAFETY FUNCTIONS: Together with the leadership team, ensures compliance with Food Safety and ...

Support production to achieve goals related to safety, quality, productivity, and cost improvements ... The Process Improvement Engineer is responsible for analyzing and improving manufacturing processes ...

Showing results 21-40

Process Safety Engineer information

See Wisconsin salary details

$38.9K

$114.2K

$158.5K

How much do process safety engineer jobs pay per year?

As of Sep 4, 2026, the average yearly pay for process safety engineer in Wisconsin is $114,227.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,900.00 and $130,200.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Wisconsin?

The most popular types of Process Safety Engineer jobs in Wisconsin are:

What job categories do people searching Process Safety Engineer jobs in Wisconsin look for?

The top searched job categories for Process Safety Engineer jobs in Wisconsin are:

Infographic showing various Process Safety Engineer job openings in Wisconsin as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 17% Part Time, 1% Contract, and 1% Nights. Highlights an 97% Physical, and 3% Remote job distribution, with an average salary of $114,227 per year, or $54.9 per hour.

Senior EHS/Safety Engineer

Eaton Corporation

Waukesha, WI • On-site

$86 - $126/hr

Other

Medical, Retirement

Posted 17 days ago


Eaton rating

7.8

Company rating: 7.8 out of 10

Based on 227 frontline employees who took The Breakroom Quiz

170th of 545 rated manufacturers


Job description

Eaton’s Electrical Division is currently seeking an EHS/Safety Engineer to join our team in Waukesha, WI.

The expected annual salary range for this role is $86000 - $126000 a year.

Please note the salary information shown above is a general guideline only. Salaries are based upon candidate skills, experience and qualifications, as well as market and business considerations.

What you’ll do:

As a EHS/ Safety Engineer, you will provide environmental, health, safety and security support to a site of approximately 250 employees.

Essential Responsibilities
  • Supports site in achieving EHS targets & objectives. Supports development, maintenance and achievement of goals in support of corporate and business group EHS strategic initiatives.
  • Facilitates risk assessment at the location to identify critical EHS hazards and aspects. Supports site leadership team to create targets and objectives based on key EHS risks. Engages all shift and communicates updates on daily basis.
  • Engineer risk out of hazards identified. Collaborate cross functionally across Lincoln Ave Plant.
  • Facilitate engagement of site MESH Team in ownership of the MESH elements.
  • Works with leadership team and MESH element champions to complete an annual evaluation of compliance for EHS country, state and local regulations.
  • Uses established EHS data processes such as MESH Suite to manage data such as injuries and illnesses, environmental metrics, risk assessments, EHS action items and other pertinent information.
  • Work with site leadership team and facilities to ensure that all key EHS operational controls are in place on a PM program, and that EHS action items are resolved on a timely basis.
  • Coordinate IH assessments (noise, hex chrome, & welding) and employee medical evaluations (example respirators use).
  • Attend incident investigations (injuries, incidents, spills, property damage & near misses), manage MESH Prism and on time closure and escalation of all corrective actions in MESH Prism.
  • Assist with Layer process audits for EHS processes and ensure follow-through and closure of findings (SWPP, SPCC, Air permit checks, daily safety walks).
  • Supporting A3 team with problem solving and supporting tier meeting for various value streams.
  • Develop and enhance safety programs used by the plant.
  • Participate and lead Emergency Response Team.
Qualifications Basic Qualifications
  • Bachelor’s degree in occupational/environmental safety OR Engineering required
  • Minimum of (2) two years’ experience working in an Environmental, Health & Safety role in a manufacturing setting
  • No relocation benefit is being offered for this position. Only candidates that currently reside within the immediate geographical area of 50 miles of Waukesha, WI will be considered. Active Duty Military Service member candidates are exempt from the geographical area limitation.
  • Must be able to work in the United States without corporate sponsorship now and within the future
Preferred Qualifications
  • Experience with Emergency Response Teams (ERT)
  • EHS experience with a focus in engineering and safety.
  • Experience managing industrial hygiene programs.
  • Experience in heavy industrial setting (Fabrication center/Welding).

We are committed to ensuring equal employment opportunities for all job applicants and employees. Employment decisions are based upon job related reasons regardless of an applicant’s race, colour, religion, sex, sexual orientation, gender identity, age, national origin, disability, marital status, genetic information, protected veteran status or any other status protected by law.

Eaton believes in second chance employment. Qualified applicants with arrest or conviction history will be considered regardless of their arrest or conviction history, consistent with the Los Angeles County Fair Chance Ordinance, the California Fair Chance Act and other local laws.

You do not need to disclose your conviction history or participate in a background check until a conditional job offer is made to you. After making a conditional offer and running a background check, if Eaton is concerned about conviction that is directly related to the job, you will be given the chance to explain the circumstances surrounding the conviction, provide mitigating evidence or challenge the accuracy of the background report.

To request a disability‑related reasonable accommodation to assist you in your job search, application or interview process, please call us at 1-800-836-6345 to discuss your specific need. Only accommodation requests will be accepted by this phone number.

We know that good benefit programs are important to employees and their families. Eaton provides various Health and Welfare benefits as well as Retirement benefits and several programs that provide for paid and unpaid time away from work. Click here (https://www.youreatonbenefits.com/candidates) for more detail: Eaton Benefits Overview. Please note that specific programs and options available to an employee may depend on eligibility factors such as geographic location, date of hire and the applicability of collective bargaining agreements.

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About Eaton

Sourced by ZipRecruiter

Industry

Electrical equipment, appliance, and component manufacturing

Company size

10,000+ Employees

Headquarters location

Cleveland, OH, US