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Process Safety Engineer Jobs in Virginia (NOW HIRING)

This position ensures that process safety, environmental, and engineering standards are met at all times during normal operation and the implementation of any process changes. Duties and ...

This position ensures that process safety, environmental, and engineering standards are met at all times during normal operation and the implementation of any process changes. Duties and ...

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Process Safety Engineer information

See Virginia salary details

$38.2K

$112.2K

$155.7K

How much do process safety engineer jobs pay per year?

As of May 31, 2026, the average yearly pay for process safety engineer in Virginia is $112,198.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,200.00 and $127,900.00 per year, depending on experience, location, and employer.

What Does a Process Safety Engineer Do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a Process Safety Engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by Process Safety Engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What are Process Safety Engineers?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

What are the most commonly searched types of Process Safety Engineer jobs in Virginia? The most popular types of Process Safety Engineer jobs in Virginia are:
What are popular job titles related to Process Safety Engineer jobs in Virginia? For Process Safety Engineer jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Process Safety Engineer jobs in Virginia look for? The top searched job categories for Process Safety Engineer jobs in Virginia are:
Infographic showing various Process Safety Engineer job openings in Virginia as of May 2026, with employment types broken down into 1% As Needed, 81% Full Time, 15% Part Time, and 3% Contract. Highlights an 95% Physical, 1% Hybrid, and 4% Remote job distribution, with an average salary of $112,198 per year, or $53.9 per hour.
Engineer, Chemical Process Technology

Engineer, Chemical Process Technology

Celanese Corporation

Richmond, VA • On-site

Full-time

Posted 7 days ago


Celanese rating

7.6

Company rating: 7.6 out of 10

Based on 24 frontline employees who took The Breakroom Quiz

49th of 89 rated chemical manufacturers


Job description

Overview:
The Engineer, Chemical Process Technology ensures strong performance in safety, product quality, process reliability, and team engagement when implementing process, product, or equipment changes. The role provides technical expertise across manufacturing operations-including raw materials, equipment, and processes-and leads the implementation of new technologies, processes, and materials. This position will be on-site in Richmond, VA.
Responsibilities:
  • Work with Manufacturing Experts to resolve technical issues.
  • Assist with site product quality, finished product quality performance, and quality RCAs.
  • Maintain continuous engagement in the production facility to identify and remove barriers inhibiting flawless production.
  • Participate in PHAs.
  • Work with the Capital Project Owner on process discipline-related project design and installations.
  • Support site sustainability and environmental programs.
  • Develop and lead MOCs (Management of Change) for all projects and process activities.
  • Participate in safety activities including Incident Investigations.
  • Drive improvements in production capacity, efficiency, process safety, and environmental performance in accordance with the UTP (Unit Technology Plan) and BTP (Business Technology Plan).
  • Develop plans for execution of plant trials for new products, raw materials, processes, and equipment.
  • Develop and maintain plans to address gaps from entitlement targets, most effective technology (MET), and best practices.

Qualifications:
  • Minimum of Bachelor's in Chemical Engineering
  • 3-5 years of experience in manufacturing environment

Preferred skills, knowledge, and abilities:
  • Advanced skills in Microsoft Excel
  • Familiarity with data historians such as PI or IP21
  • Lean Manufacturing experience
  • Excellent written and verbal communication skills
  • Ability to work independently in a fast-paced environment
  • Strong data analytic and problem-solving skills
  • An eye for safety
  • Experience in a PSM covered facility
  • Experience in a polymer facility is considered a plus.
  • Experience with DCS and controls logic.
  • Ability to analyze complex situations and think strategically.
  • Ability to think creatively.
  • Technical, reliability, and process safety knowledge.
  • Manufacturing experience including ability to read P&IDs, understand operating procedures, and troubleshoot issues.

What Celanese employees say

Pay

Benefits

Hours and flexibility

Workplace

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About Celanese

Sourced by ZipRecruiter

We produce products that make our lives a little easier, by helping customers to bring their inspired ideas and innovations to life. From the global production network of our Acetyl Chain, we provide materials that are critical to the global chemicals and paints and coatings industries. From our broad portfolio of Materials Solutions, we advance automotive and consumer electronic designs and enable life-improving medical, food and beverage products – we offer solutions to our customers to help them succeed.

Industry

Chemical manufacturing

Company size

5,001 - 10,000 Employees

Headquarters location

Irving, TX, US

Year founded

1912

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