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Process Safety Management Jobs in Virginia (NOW HIRING)

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · On-site +1

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

Addison Group

EHS Manager

Danville, VA · On-site

$100K - $120K/yr

Maintain and improve Process Safety Management (PSM) systems, including audits, PHAs, corrective actions, and regulatory inspections. * Develop, implement, and deliver EHS training programs ...

Addison Group

EHS Manager

Danville, VA · On-site

$100K - $120K/yr

Maintain and improve Process Safety Management (PSM) systems, including audits, PHAs, corrective actions, and regulatory inspections. * Develop, implement, and deliver EHS training programs ...

Addison Group

EHS Manager

Danville, VA · On-site

$100K - $120K/yr

Maintain and improve Process Safety Management (PSM) systems, including audits, PHAs, corrective actions, and regulatory inspections. * Develop, implement, and deliver EHS training programs ...

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All JobsProcess Safety Management JobsProcess Safety Management Jobs in Virginia

Process Safety Management information

See Virginia salary details

$79.8K

$123.9K

$185.9K

How much do process safety management jobs pay per year?

As of Jul 6, 2026, the average yearly pay for process safety management in Virginia is $123,927.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,100.00 and $138,800.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Safety Management professional, and why are they important?

To thrive in Process Safety Management, you need a strong background in chemical engineering, industrial safety, or related fields, often supported by relevant degrees and industry experience. Familiarity with risk assessment tools, safety management systems (such as OSHA PSM standards), and certifications like CSP or CIH are typically required. Strong analytical thinking, attention to detail, and effective communication skills help professionals identify hazards and implement preventative measures collaboratively. These skills ensure the safe operation of industrial processes, protect employees and the environment, and help organizations comply with regulatory requirements.

What are some common challenges faced by professionals in Process Safety Management, and how can they be addressed?

Professionals in Process Safety Management (PSM) often face challenges such as ensuring consistent compliance across teams, managing complex regulatory requirements, and fostering a strong safety culture. Effective communication and regular training are essential to keep all employees informed and engaged with safety protocols. Collaborating closely with operations, engineering, and maintenance teams helps identify risks early and implement proactive solutions. Additionally, staying up-to-date with industry standards and conducting frequent audits can help address potential gaps in safety processes.

How much does a process safety manager make?

A process safety manager typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often hold certifications such as Certified Process Safety Professional (CCPSC) and work in industries like oil and gas, chemicals, or manufacturing, where safety protocols are critical.

What is the difference between Process Safety Management vs Process Safety Technician?

AspectProcess Safety ManagementProcess Safety Technician
CertificationsOSHA Process Safety Management (PSM) certification, safety trainingOSHA PSM training, technical safety certifications
Work EnvironmentManagement systems, compliance oversight, safety program developmentField inspections, equipment monitoring, safety procedures implementation
Employer & Industry UsageRefineries, chemical plants, oil & gas facilitiesRefineries, chemical manufacturing, industrial plants

Process Safety Management focuses on developing and maintaining safety programs to prevent major incidents, while Process Safety Technicians implement safety procedures, conduct inspections, and support safety compliance on the ground. Both roles are essential in ensuring industrial safety and require related certifications and industry experience.

What is Process Safety Management?

Process Safety Management (PSM) is a systematic approach to preventing the release of hazardous chemicals and managing the risks associated with processes that involve highly hazardous substances. It involves a set of interrelated principles, regulations, and practices designed to protect workers, facilities, and the environment from catastrophic incidents such as fires, explosions, and toxic releases. PSM includes elements like hazard analysis, mechanical integrity, training, and emergency planning. Organizations implementing PSM must comply with regulatory standards, such as OSHA’s PSM standard in the United States. Effective PSM enhances workplace safety and helps ensure regulatory compliance.

Is process safety a good career?

Process Safety Management is a specialized field focused on preventing accidents and ensuring safe operations in industries like chemical, oil, and manufacturing. It involves risk assessment, safety protocols, and often requires certifications such as OSHA Process Safety Management (PSM) or API standards. Careers in this area are generally stable and in demand due to the importance of safety compliance and hazard mitigation.

What is a process safety manager?

A process safety manager is responsible for developing, implementing, and maintaining safety protocols to prevent accidents in industrial processes involving hazardous materials. They often oversee risk assessments, safety audits, and compliance with regulations such as OSHA and API standards, and typically require knowledge of process engineering and safety management systems.

What is the highest paying safety job?

The highest paying safety jobs often include roles such as Process Safety Management (PSM) Engineer or Director, which require advanced technical knowledge, certifications like Certified Safety Professional (CSP), and experience in industrial environments. These positions typically offer six-figure salaries due to their responsibility for preventing major accidents and ensuring regulatory compliance.
What are the most commonly searched types of Process Safety Management jobs in Virginia? The most popular types of Process Safety Management jobs in Virginia are:
What are popular job titles related to Process Safety Management jobs in Virginia? For Process Safety Management jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Process Safety Management jobs in Virginia look for? The top searched job categories for Process Safety Management jobs in Virginia are:
Process Safety Management jobs near you
Infographic showing various Process Safety Management job openings in Virginia as of June 2026, with employment types broken down into 1% As Needed, 81% Full Time, 12% Part Time, and 6% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $123,927 per year, or $59.6 per hour.
Senior Process Safety/Chemical Engineer

Senior Process Safety/Chemical Engineer

ERG

Fairfax, VA • On-site, Remote

$110K - $155K/yr

Full-time

Posted 18 days ago

Job description

ERG is a research and consulting firm that provides a wide range of support to federal, state, and commercial clients. ERG offers multidisciplinary teams with nationally recognized skills in engineering, science, economics, public health, informational technology, and communications. We hire people with the best minds and then provide them with a vibrant and flexible environment in which to develop their careers. The qualified individual must be highly motivated with the skills to prioritize, perform, and communicate effectively in a fast-paced environment.
ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to our local, State, and Federal clients. The ideal candidate will be responsible for leading technical engineering and compliance investigations in relation to Section 112(r) of the Clean Air Act (both the General Duty Clause and RMP), as well as applicable Emergency Preparedness and Community Right-to-Know Act (EPCRA) and Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA) requirements. The Senior Process Safety Engineer or Chemical Engineer would help to expand our growing team in this area both in areas of expertise and client base.
Job Description:
  • Direct medium to large scale complex projects to ensure internal and external expectations are met for scope, budget, schedule and quality
  • Review and interpret technical engineering documentation, including but not limited to: offsite consequence analyses (OCAs), process safety information; process hazard analyses (PHAs); operating procedures; training records; mechanical integrity programmatic records; management of change (MOC) and pre-startup safety review (PSSR) packages; compliance audits; incident investigations; employee participation plans; hot work permits; contractor management plans; and emergency response programs and procedures
  • Lead and support on-site compliance evaluations and inspections
  • Engage comfortable with personnel at facilities in the following industry types: petroleum refineries, chemicals manufacturing facilities, anhydrous ammonia refrigeration facilities, flammable storage facilities, natural gas processing plants, and chemical storage warehouses
  • Manage and train junior and mid-level staff to facilitate growth
  • Collaborate and communicate effectively with multiple clients and internal stakeholders regarding project progress and budget status
  • Occasional travel to investigation sites (up to 25%)

Qualifications and Skills:
  • 10-15 years of experience in process safety and/or chemical engineering
  • EPA RMP, OSHA PSM, and/or similar state-level program compliance experience
  • Proven project manager with ability to manage multiple projects and subcontractors on time and on budget
  • Ability to prioritize, perform, and communicate effectively in a fast-paced environment
  • Be able to carry 25 pounds, climb ladders, and work on elevated platforms

$110,000 - $155,000 a year
ERG is an equal opportunity employer and complies with all applicable EEOC regulations. All qualified applicants will receive consideration for employment without regard to age, race, color, religion, sex, sexual preference, national origin, disability, or status as a protected veteran.
Please be aware, the only authentic corporate domain for ERG is https://www.erg.com. ERG may, on occasion, screen applicants via telephone or video interviews via Skype, Teams, GoToMeeting, or another type of video platform. However, any candidate extended a job offer might be asked to meet in person with an ERG employee before providing confidential personal information associated with new employment.
If you're a qualified individual with a disability or a disabled veteran, you have the right to request a reasonable accommodation if you are unable or limited in your ability to use or access ERG's online application process as a result of your disability. To request accommodation, please contact Human Resources via email at [email protected] or call (781) 674-7293.
ERG fosters a friendly, flexible work environment. ERGers are dedicated to serving clients who are committed to making the world a better place. We promote and recognize principles of fairness and respect in the work we do, the partnerships we foster, and the culture we value both within and outside of our organization.

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