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Process Safety Management Jobs in Virginia (NOW HIRING)

Phlow Corp.

Process Engineer

Petersburg, VA · On-site

Implements new solutions for process safety, quality, and performance. Consults with management to implement production solutions. Implements high level of solutions and guidance based on experience.

Carmeuse

Health & Safety Area Manager

Strasburg, VA · On-site

Possesses strong coaching skills ensuring the management team and hourly employees are skilled and knowledgeable of the safety management system and processes; and able to recognize performance ...

Carmeuse

Health & Safety Area Manager

Strasburg, VA

Possesses strong coaching skills ensuring the management team and hourly employees are skilled and knowledgeable of the safety management system and processes; and able to recognize performance ...

Rosendin

Safety Administrator

Sterling, VA

Run weekly and quarterly reports for open items on Safety Management System and distribute to ... process as need * Assist with entering safety trainings and tracking expired training on Rosendin ...

Align Communications

Safety Manager

Sterling, VA

... safety management system, regulatory requirements, and client expectations. The ideal candidate ... processes and systems * Develop and deliver safety training and toolbox talks tailored to site ...

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Process Safety Management information

See Virginia salary details

$79.8K

$123.9K

$185.9K

How much do process safety management jobs pay per year?

As of Jun 15, 2026, the average yearly pay for process safety management in Virginia is $123,927.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,100.00 and $138,800.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Safety Management professional, and why are they important?

To thrive in Process Safety Management, you need a strong background in chemical engineering, industrial safety, or related fields, often supported by relevant degrees and industry experience. Familiarity with risk assessment tools, safety management systems (such as OSHA PSM standards), and certifications like CSP or CIH are typically required. Strong analytical thinking, attention to detail, and effective communication skills help professionals identify hazards and implement preventative measures collaboratively. These skills ensure the safe operation of industrial processes, protect employees and the environment, and help organizations comply with regulatory requirements.

What are some common challenges faced by professionals in Process Safety Management, and how can they be addressed?

Professionals in Process Safety Management (PSM) often face challenges such as ensuring consistent compliance across teams, managing complex regulatory requirements, and fostering a strong safety culture. Effective communication and regular training are essential to keep all employees informed and engaged with safety protocols. Collaborating closely with operations, engineering, and maintenance teams helps identify risks early and implement proactive solutions. Additionally, staying up-to-date with industry standards and conducting frequent audits can help address potential gaps in safety processes.

Is an EHS manager a stressful job?

An EHS (Environmental, Health, and Safety) manager, including those in process safety management, often faces stress due to the responsibility of ensuring workplace safety, compliance with regulations, and managing safety incidents. The role requires strong attention to detail, risk assessment skills, and sometimes long or irregular hours, especially during safety audits or incident investigations.

What is the difference between Process Safety Management vs Process Safety Technician?

AspectProcess Safety ManagementProcess Safety Technician
CertificationsOSHA Process Safety Management (PSM) certification, safety trainingOSHA PSM training, technical safety certifications
Work EnvironmentManagement systems, compliance oversight, safety program developmentField inspections, equipment monitoring, safety procedures implementation
Employer & Industry UsageRefineries, chemical plants, oil & gas facilitiesRefineries, chemical manufacturing, industrial plants

Process Safety Management focuses on developing and maintaining safety programs to prevent major incidents, while Process Safety Technicians implement safety procedures, conduct inspections, and support safety compliance on the ground. Both roles are essential in ensuring industrial safety and require related certifications and industry experience.

What is Process Safety Management?

Process Safety Management (PSM) is a systematic approach to preventing the release of hazardous chemicals and managing the risks associated with processes that involve highly hazardous substances. It involves a set of interrelated principles, regulations, and practices designed to protect workers, facilities, and the environment from catastrophic incidents such as fires, explosions, and toxic releases. PSM includes elements like hazard analysis, mechanical integrity, training, and emergency planning. Organizations implementing PSM must comply with regulatory standards, such as OSHA’s PSM standard in the United States. Effective PSM enhances workplace safety and helps ensure regulatory compliance.

What is the highest paying safety job?

The highest paying safety jobs often include roles such as Process Safety Management (PSM) Manager or Director, which oversee safety protocols in industrial settings. These positions typically require extensive experience, certifications like Certified Safety Professional (CSP), and knowledge of regulatory standards, with salaries exceeding $100,000 annually depending on industry and location.

What does process safety management do?

Process Safety Management (PSM) is a job focused on identifying, evaluating, and controlling hazards associated with the handling of highly hazardous chemicals. It involves developing safety procedures, conducting risk assessments, and ensuring compliance with regulations to prevent accidents and protect workers and the environment. PSM professionals often use tools like hazard analysis and safety audits to maintain safe operations.

What is level 7 process safety management?

Level 7 process safety management typically refers to the highest maturity level in a process safety management system, indicating advanced implementation of safety protocols, risk assessments, and safety culture. Achieving this level involves comprehensive training, rigorous hazard analysis, and continuous improvement to prevent process-related incidents in industrial environments.
What are the most commonly searched types of Process Safety Management jobs in Virginia? The most popular types of Process Safety Management jobs in Virginia are:
What are popular job titles related to Process Safety Management jobs in Virginia? For Process Safety Management jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Process Safety Management jobs in Virginia look for? The top searched job categories for Process Safety Management jobs in Virginia are:
Process Safety Management jobs near you
Process Engineer

Process Engineer

Phlow Corp.

Petersburg, VA • On-site

Full-time

Posted 26 days ago

Be an early applicant

Job description

Description:

Advanced engineering position that leads in process design and execution. Provides mentorship to less senior staff on process design. Implements new solutions for process safety, quality, and performance. Consults with management to implement production solutions. Implements high level of solutions and guidance based on experience. Work is highly independent.

Requirements:

• Follows listed PPE requirements and chemical handling requirements, addresses safety issues promptly, and communicates safety issues to fellow employees.

• Leads in the completion of Process Safety information and participates in Process Hazard Analysis. Conduct safety analysis to ensure that process is safe.

• Anticipates potential safety issues and proactively prevents safety events. Leads in the development of safe solutions to encountered safety problems.

• Uses engineering skills to design projects for enhanced safety, quality and or productivity improvements.

• Follows cGMP guidelines for operation comments and batch records, other change control requirements, and related documentation practices. Takes the lead in generation of GMP documentation and operator training.

• Involved in CAPA writing and implementation.

• Teaches junior engineers appropriate practices for addressing quality issues, including variances, activations, and other QA related documentation.

• Designs processes in current or future plant equipment using extensive plant and chemistry knowledge.

• Provides leadership in audits in the plant.

• Monitors and manages process performance.

• Conducts product changeovers, preparation of cleaning instruction, and leading in set up operations.

• Activates and qualifies facilities and equipment.

• Prepares new batch records and work instructions.

• Develops process training for all personnel.

• Troubleshoots processes to reduce downtime, improve cycle time, and increase productivity.

• Modifies piping and instrumentation drawings, flow sheets, and emission calculations.

• Independently evaluates, selects, and applies engineering techniques, procedures and criteria using judgement in making adaptations and modifications.

• Mentors less senior engineers for development.

• Communicates directly to management about process delays, issues, and improvements.

• Writes CEAs for process and plant improvements under direction from more experienced colleagues.

• Details process feedback to program managers and SLT.

• Provides input to the business plan and production plan.

• Experience in transferring technology from R&D scale to full scale production


Experience & Qualifications


• Typically requires 8-14 years of related experience and a bachelor's degree or 7-11 years of related experience and a master's degree or equivalent experience.

• Bachelor’s degree in chemical engineering or equivalent required

• At least one (1) year of relevant experience in a cGMP environment preferred.


Competencies & Skills


• Strong interpersonal and verbal communication skills

• Must have a high consciousness for personal safety

• Strong attention to detail

• Team oriented

• Highly self-motivated


Physical Requirements


  • Constantly required to see to utilize computer screens and monitors to perform job duties including reading & writing, as well as when presenting information and communicating with others.
  • Frequently required to talk or hear to communicate with employees, candidates, vendors, and others, including presenting information in front of groups.
  • Frequently required to reach with arms and hands performing repetitive motions and using finger dexterity to work primarily at a computer keyboard and with a mouse.
  • Frequently required to sit, and occasionally required to stand or walk to move around primarily in an office environment.
  • Occasionally lift and/or move up to 10 pounds.
  • This position may require up to 5% travel with occasional increase in travel demands based on business needs.