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Process Safety Consultant Jobs in Virginia (NOW HIRING)

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA

$110K - $155K/yr

ERG is a research and consulting firm that provides a wide range of support to federal, state, and ... ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · On-site +1

$110K - $155K/yr

ERG is a research and consulting firm that provides a wide range of support to federal, state, and ... ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management ...

CBRE

HSE Consultant - Safety Specialist

Henrico, VA · On-site

$110K/yr

As a CBRE Health, Safety and Environment Consultant, you will assist in the management of ... If you require assistance due to a disability in the application or recruitment process, please ...

Progressive Design

Senior Process Engineer

Midlothian, VA · On-site

$96K - $124K/yr

Experience working in a multidiscipline engineering consulting firm * Process safety experience (PHAs, HAZOPs, Hazard Identification, Risk Assessment, Inherently Safer Design, Documentation to ...

Progressive Design

Senior Process Engineer

Midlothian, VA · On-site

$98K - $127K/yr

Experience working in a multidiscipline engineering consulting firm * Process safety experience (PHAs, HAZOPs, Hazard Identification, Risk Assessment, Inherently Safer Design, Documentation to ...

Progressive Design

Senior Process Engineer

Midlothian, VA · On-site

$98K - $127K/yr

Experience working in a multidiscipline engineering consulting firm * Process safety experience (PHAs, HAZOPs, Hazard Identification, Risk Assessment, Inherently Safer Design, Documentation to ...

Navanti Group

Consultant

Arlington, VA · Hybrid

Process Safety * Risk Analysis * Physical and Cyber Security * Infrastructure Design * Construction * Operations and Maintenance * Planning * The Chemical Facility Anti-Terrorism Standards (CFATS ...

Navanti Group

Consultant

Arlington, VA · On-site

Process Safety * Risk Analysis * Physical and Cyber Security * Infrastructure Design * Construction * Operations and Maintenance * Planning * The Chemical Facility Anti-Terrorism Standards (CFATS ...

Actalent

Part Time EHS Manager

Winchester, VA

$80K - $109K/yr

Experience with process safety management (PSM) and risk management programs (RMP) in relevant ... Comfort working in a consulting capacity, balancing independent work with integration into existing ...

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Process Safety Consultant information

See Virginia salary details

$37

$55

$66

How much do process safety consultant jobs pay per hour?

As of Aug 11, 2026, the average hourly pay for process safety consultant in Virginia is $55.35, according to ZipRecruiter salary data. Most workers in this role earn between $53.12 and $57.21 per hour, depending on experience, location, and employer.

What does a process safety consultant do?

A Process Safety Consultant helps organizations identify, assess, and mitigate risks associated with hazardous materials and industrial processes. They ensure compliance with safety regulations, develop risk management strategies, and provide recommendations to prevent accidents. Their role often includes conducting hazard analyses, safety audits, and training personnel on best practices. They work across industries such as oil and gas, chemicals, and manufacturing, ensuring safe operations while optimizing efficiency.

What are the key skills and qualifications needed to thrive in the process safety consultant position, and why are they important?

To thrive as a Process Safety Consultant, you need a deep understanding of chemical engineering principles, risk assessment, regulatory compliance, and experience in process safety management (PSM). Familiarity with industry standards such as OSHA PSM, EPA RMP, and tools like HAZOP software is typically required, along with relevant certifications like CSP or CCPSC. Strong analytical thinking, communication, and the ability to work collaboratively with cross-functional teams are essential soft skills. These capabilities are vital for identifying hazards, ensuring regulatory compliance, and effectively implementing safety solutions in complex industrial environments.

What types of projects or industries do process safety consultants typically work in, and what are the common day-to-day responsibilities?

Process Safety Consultants often work across a range of high-hazard industries such as oil and gas, chemical manufacturing, pharmaceuticals, and energy production. Their daily responsibilities usually include conducting hazard analyses, facilitating risk assessments like HAZOP studies, auditing safety management systems, and ensuring compliance with safety regulations. Consultants collaborate closely with engineering teams, plant managers, and safety personnel to develop and implement effective safety programs. The role may involve both on-site visits and office-based report writing, and offers opportunities to work on diverse projects that can build expertise and advance your career within the field.

What are popular job titles related to Process Safety Consultant jobs in Virginia? For Process Safety Consultant jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Process Safety Consultant jobs in Virginia look for? The top searched job categories for Process Safety Consultant jobs in Virginia are:
Process Safety Consultant jobs near you
Infographic showing various Process Safety Consultant job openings in Virginia as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 16% Part Time, 2% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $115,132 per year, or $55.4 per hour.

Senior Process Safety/Chemical Engineer

ERG

Fairfax, VA

$110K - $155K/yr

Part-time

Re-posted 24 days ago

Job description

ERG is a research and consulting firm that provides a wide range of support to federal, state, and commercial clients. ERG offers multidisciplinary teams with nationally recognized skills in engineering, science, economics, public health, informational technology, and communications. We hire people with the best minds and then provide them with a vibrant and flexible environment in which to develop their careers. The qualified individual must be highly motivated with the skills to prioritize, perform, and communicate effectively in a fast-paced environment.

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to our local, State, and Federal clients. The ideal candidate will be responsible for leading technical engineering and compliance investigations in relation to Section 112(r) of the Clean Air Act (both the General Duty Clause and RMP), as well as applicable Emergency Preparedness and Community Right-to-Know Act (EPCRA) and Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA) requirements. The Senior Process Safety Engineer or Chemical Engineer would help to expand our growing team in this area both in areas of expertise and client base.
Job Description:
  • Direct medium to large scale complex projects to ensure internal and external expectations are met for scope, budget, schedule and quality
  • Review and interpret technical engineering documentation, including but not limited to: offsite consequence analyses (OCAs), process safety information; process hazard analyses (PHAs); operating procedures; training records; mechanical integrity programmatic records; management of change (MOC) and pre-startup safety review (PSSR) packages; compliance audits; incident investigations; employee participation plans; hot work permits; contractor management plans; and emergency response programs and procedures
  • Lead and support on-site compliance evaluations and inspections
  • Engage comfortable with personnel at facilities in the following industry types: petroleum refineries, chemicals manufacturing facilities, anhydrous ammonia refrigeration facilities, flammable storage facilities, natural gas processing plants, and chemical storage warehouses
  • Manage and train junior and mid-level staff to facilitate growth
  • Collaborate and communicate effectively with multiple clients and internal stakeholders regarding project progress and budget status
  • Occasional travel to investigation sites (up to 25%)
Qualifications and Skills:
  • 10-15 years of experience in process safety and/or chemical engineering
  • EPA RMP, OSHA PSM, and/or similar state-level program compliance experience
  • Proven project manager with ability to manage multiple projects and subcontractors on time and on budget
  • Ability to prioritize, perform, and communicate effectively in a fast-paced environment
  • Be able to carry 25 pounds, climb ladders, and work on elevated platforms
$110,000 - $155,000 a year
ERG is an equal opportunity employer and complies with all applicable EEOC regulations. All qualified applicants will receive consideration for employment without regard to age, race, color, religion, sex, sexual preference, national origin, disability, or status as a protected veteran.  

Please be aware, the only authentic corporate domain for ERG is https://www.erg.com.  ERG may, on occasion, screen applicants via telephone or video interviews via Skype, Teams, GoToMeeting, or another type of video platform. However, any candidate extended a job offer might be asked to meet in person with an ERG employee before providing confidential personal information associated with new employment. 

If you're a qualified individual with a disability or a disabled veteran, you have the right to request a reasonable accommodation if you are unable or limited in your ability to use or access ERG's online application process as a result of your disability. To request accommodation, please contact Human Resources via email at [email protected] or call (781) 674-7293. 

ERG fosters a friendly, flexible work environment. ERGers are dedicated to serving clients who are committed to making the world a better place. We promote and recognize principles of fairness and respect in the work we do, the partnerships we foster, and the culture we value both within and outside of our organization. 
 
 
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