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Process Safety Engineer Jobs in Virginia (NOW HIRING)

Perdue Farms

Process Safety Engineer

Chesapeake, VA · On-site

$101K - $151K/yr

As a Process Safety Engineer, you will lead site-level process safety initiatives, ensure compliance with corporate standards and regulatory requirements, and promote a proactive safety culture ...

New

Perdue Farms

Process Safety Engineer

Chesapeake, VA

$101K - $151K/yr

As a Process Safety Engineer, you will lead site-level process safety initiatives, ensure compliance with corporate standards and regulatory requirements, and promote a proactive safety culture ...

Perdue Farms

Process Safety Engineer

Chesapeake, VA · On-site

$101K - $151K/yr

As a Process Safety Engineer, you will lead site-level process safety initiatives, ensure compliance with corporate standards and regulatory requirements, and promote a proactive safety culture ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · On-site

$110 - $155/hr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

ERG

Senior Process Safety/Chemical Engineer

Fairfax, VA · On-site +1

$110K - $155K/yr

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

SAIC

Senior System Safety Engineer

Annandale, VA · On-site

$80K - $120K/yr

Industrial Engineering (preferred for process/risk management). REQUIRED EXPERIENCE/SKILLS: * Minimum five (5) years of experience in system safety analysis, hazard/risk assessments, or lifecycle ...

SAIC

Senior System Safety Engineer

Lorton, VA · On-site

$80K - $120K/yr

Industrial Engineering (preferred for process/risk management). REQUIRED EXPERIENCE/SKILLS: * Minimum five (5) years of experience in system safety analysis, hazard/risk assessments, or lifecycle ...

SAIC

Senior System Safety Engineer

Arlington, VA · On-site

$80K - $120K/yr

Industrial Engineering (preferred for process/risk management). REQUIRED EXPERIENCE/SKILLS: * Minimum five (5) years of experience in system safety analysis, hazard/risk assessments, or lifecycle ...

SAIC

Senior System Safety Engineer

Reston, VA · On-site

$80K - $120K/yr

Industrial Engineering (preferred for process/risk management). REQUIRED EXPERIENCE/SKILLS: * Minimum five (5) years of experience in system safety analysis, hazard/risk assessments, or lifecycle ...

SAIC

Senior System Safety Engineer

Fairfax, VA · On-site

$80K - $120K/yr

Industrial Engineering (preferred for process/risk management). REQUIRED EXPERIENCE/SKILLS: * Minimum five (5) years of experience in system safety analysis, hazard/risk assessments, or lifecycle ...

SAIC

Senior System Safety Engineer

Mclean, VA · On-site

$80K - $120K/yr

Industrial Engineering (preferred for process/risk management). REQUIRED EXPERIENCE/SKILLS: * Minimum five (5) years of experience in system safety analysis, hazard/risk assessments, or lifecycle ...

Phlow Corp

Process Engineer

Petersburg, VA · On-site

$100K - $150K/yr

Conduct safety analysis to ensure that process is safe. • Anticipates potential safety issues and proactively prevents safety events. Leads in the development of safe solutions to encountered ...

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All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in Virginia

Process Safety Engineer information

See Virginia salary details

$38.2K

$112.2K

$155.7K

How much do process safety engineer jobs pay per year?

As of Aug 24, 2026, the average yearly pay for process safety engineer in Virginia is $112,198.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,200.00 and $127,900.00 per year, depending on experience, location, and employer.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs

What are the most commonly searched types of Process Safety Engineer jobs in Virginia?

The most popular types of Process Safety Engineer jobs in Virginia are:

What are popular job titles related to Process Safety Engineer jobs in Virginia?

For Process Safety Engineer jobs in Virginia, the most frequently searched job titles are:

What job categories do people searching Process Safety Engineer jobs in Virginia look for?

The top searched job categories for Process Safety Engineer jobs in Virginia are:

What are popular job titles related to Process Safety Engineer jobs in VA?

For Process Safety Engineer jobs in VA, the most frequently searched job titles are:

Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Virginia as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 16% Part Time, 2% Contract, and 1% Nights. Highlights an 97% Physical, and 3% Remote job distribution, with an average salary of $112,198 per year, or $53.9 per hour.

Process Safety Engineer

Chesapeake, VA • On-site

Perdue Farms

6.3

Company rating: 6.3 out of 10

Based on 99 frontline employees who took The Breakroom Quiz

312th of 443 rated food and drinks producers

Respectful managers

Uninterrupted breaks

Learn more about Perdue Farmsexternal

$101K - $151K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 2 days ago

New

Job description

Perdue AgriBusiness is an international agricultural products and services company that handles agricultural commodities and a diverse portfolio of products and businesses. It is part of Perdue Farms, a fourth-generation, family-owned food and agricultural business deeply rooted in tradition yet with a forward-thinking mindset. We believe that success starts with our people, and our culture is built on a foundation of teamwork, integrity, and respect, where every voice matters and everyone is encouraged to contribute to our shared goals. We are dedicated to creating a supportive, inclusive environment where associates feel valued and inspired to make an impact, both within the company and in the communities we serve. From promoting growth and development to prioritizing work-life balance, we’re committed to helping our team members thrive. That's Perdue.

Summary 

Drive process safety excellence across our operations by leveraging technical expertise, strong leadership, and effective change management practices. As a Process Safety Engineer, you will lead site-level process safety initiatives, ensure compliance with corporate standards and regulatory requirements, and promote a proactive safety culture throughout the organization. You will partner closely with plant leadership, engineering teams, and frontline associates to manage risk, support continuous improvement, and implement sustainable process safety solutions. This role is ideal for a collaborative, results-driven professional who is passionate about operational excellence, risk reduction, and creating a safe and compliant work environment. 

The salary range for this position is $101,000 - $151,000 per year, based on experience and qualifications with annual bonus available (variable depending on performance).

In addition to the base salary, Perdue offers a competitive benefits package, including medical/Rx, 401(k) with employer match after 1 year, critical illness, accident insurance, dental, vision, life insurance, optional group life insurance, short-term and long-term disability protection, flexible spending accounts and paid time off.

Principal Essential Duties & Responsibilities 

  • Lead and manage the process safety program at the site level. 

  • Monitor, evaluate, and report process safety performance metrics at the site level. 

  • Participate in Process Safety Management and process safety audits. 

  • Manage actions required to resolve audit findings. 

  • Ensure the local team adheres to Management of Change standards. 

  • Review and approve or correct Management of Change requests. 

  • Organize and maintain process safety documentation. 

  • Provide Process Safety Management training to plant leaders and frontline associates. 

  • Lead and facilitate local Process Safety Management risk assessments. 

  • Lead and facilitate local Process Safety Management incident investigations. 

  • Ensure timely execution of corrective actions resulting from risk assessments and incident investigations. 

  • Collaborate with the project engineering team to provide process safety technical guidance related to capital projects. 

Minimum Education and Experience 

  • High School Diploma or GED Equivalent

  • 2+ years of process safety experience, preferably in a chemical manufacturing or agricultural processing facility. 

  • Experience applying the 14 elements of Process Safety Management. 

  • Experience with a Risk-Based Process Safety program defined by the Center for Chemical Process Safety. 

  • Strong change management skills. 

  • Strong problem-solving, diagnostic, and analytical skills. 

  • Demonstrate a continuous improvement approach. 

Preferred Education and Experience 

  • Bachelor of Science in Chemical, Mechanical, or Agricultural Engineering. 

Physical Requirements and Environmental Factors 

  • Move freely throughout the facility, including climbing vertical heights from 0 to 150 feet. 

  • Work in extreme temperatures ranging from 0 to 100 degrees Fahrenheit. 

  • Work in humidity levels ranging from 0% to 100%. 

  • Work in noise levels ranging from 50 dB to 100 dB; hearing protection is required. 

  • Work around chemicals; Safety Data Sheets are available. 

  • Travel to remote AgriBusiness facilities and customer locations. 

  • Communicate by telephone and use standard office equipment. 

Perdue Farms Inc. is an Equal Opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, age, sex, sexual orientation, gender identity, national origin, disability, or protected veteran status.

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