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Process Development Engineer Jobs in Maryland (NOW HIRING)

As a Development Support Process Engineer, you will support a customer Program Management Office (PMO) overseeing a large multi-organizational agile software development project. You will provide ...

As a Development Support Process Engineer, you will support a customer Program Management Office (PMO) overseeing a large multi-organizational agile software development project. You will provide ...

As a Development Support Process Engineer, you will support a customer Program Management Office (PMO) overseeing a large multi-organizational agile software development project. You will provide ...

Role Summary The Research and Development Engineer is responsible for planning and executing ... Perform process development activities to improve product performance, manufacturability ...

R&D Engineer

Baltimore, MD ยท On-site

$90 - $130/hr

Perform process development activities to improve product performance, manufacturability ... Master's or PhD degree in Engineering, Biomedical Engineering, Chemical Engineering, Materials ...

Perform process development activities to improve product performance, manufacturability ... Master's or PhD degree in Engineering, Biomedical Engineering, Chemical Engineering, Materials ...

Process Engineer - Graphite

Baltimore, MD ยท On-site

$110 - $160/hr

This individual will work closely with the R&D team during process development, applying process engineering discipline -- mass and energy balances, equipment sizing logic, safety and operability ...

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Process Development Engineer information

See Maryland salary details

$44.2K

$98.6K

$148K

How much do process development engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for process development engineer in Maryland is $98,618.00, according to ZipRecruiter salary data. Most workers in this role earn between $78,100.00 and $115,500.00 per year, depending on experience, location, and employer.

What is a process development engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are the key skills and qualifications needed to thrive as a process development engineer?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What are some common challenges faced by process development engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

What are the most commonly searched types of Process Development Engineer jobs in Maryland?

The most popular types of Process Development Engineer jobs in Maryland are:

What are popular job titles related to Process Development Engineer jobs in Maryland?

For Process Development Engineer jobs in Maryland, the most frequently searched job titles are:

What are popular job titles related to Process Development Engineer jobs in MD?

For Process Development Engineer jobs in MD, the most frequently searched job titles are:

Infographic showing various Process Development Engineer job openings in Maryland as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 15% Part Time, and 2% Contract. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $98,618 per year, or $47.4 per hour.

Process Development Engineer

Top Candidate Recruiting

Elkton, MD โ€ข On-site

Full-time

Medical, Dental, Life, Retirement, PTO

This job post hasย expired today.ย Applications are no longer accepted.


Job description

Location: Elkton MD Relocation: Yes Type of products: CO2 Absorbents Overview: The Process Engineer is responsible for supporting current processes and the development and implementation of new processes and will be reporting to the Head of Engineering. The engineering team is lean, flexible and nimble, and so the Process Engineer should expect also to collaborate with personnel in product development, engineering, quality and technology. We are rapidly growing our medical anesthesia system CO2 absorbent products. Our absorbents are on 80% of the free world submarines and all new US miliary SCUBA rebreathers are integrating the technology. We need a process engineer to support growth in these businesses by qualifying new processes and equipment, as well as supporting ongoing process needs. Qualifications: โ€ข Citizen or permanent resident (green card) of the United States โ€ข Bachelor of Science degree or higher in Mechanical, Chemical, Materials or Manufacturing Eng โ€ข Minimum 3-5 years' experience supporting industrial processes โ€ข Solid understanding of process engineering and development โ€ข Experienced in process flow charts and visualization โ€ข Experience installing or modifying and qualifying production or QC testing equipment โ€ข Solid statistical knowledge and use of associated software, Excel, StatE, Minitap โ€ข MS Project or equivalent software experience used in the planning and execution of projects โ€ข Strong technical understanding in equipment and processes โ€ข Integrity โ€ข Completes tasks in a timely and thorough manner โ€ข Multi-tasks and prioritizes effectively โ€ข Takes initiative and ownership for results โ€ข Documents results, Organized and neat, and learns quickly โ€ข Runs effective meetings; prepares, defines objectives, documents path forward โ€ข Works well with and respects people at all levels in the organization Desired Qualifications: โ€ข Experience with ISO 13485 documentation requirements โ€ข Experience with injection molding equipment installation, manufacturing, and process engineering โ€ข Experience with polymer processing, including extrusion โ€ข Experience with FMEA's โ€ข Experience with chemical plant processes โ€ข Design of experiment experience, using software such as Stat-Ease โ€ข Experience with Lean and Six-Sigma techniques โ€ข Experience operating under ISO 9001:2018 Quality Management System โ€ข Experience operating under ISO 13485 Quality Management System โ€ข Experience of ISO 13485 documentation requirements Essential Functions: โ€ข Process methodology and equipment โ€ข Design and execute experiments in support of process/ development and continuous improvement โ€ข Support and/or Lead capital expansion projects โ€ข Support plant expansion by running and validating new equipment โ€ข Increase throughput and decrease waste for targeted processes โ€ข Liaise with contractors, suppliers, and other outside parties to support process needs โ€ข Track and document process metrics โ€ข De-bug process upsets โ€ข Provide and maintain process work instructions โ€ข Apply sound basic knowledge of safety, environmental, and energy-related best practices during the execution of projects โ€ข As necessary, required to wear designated personal protective equipment to include, but not limited to, ANSI-approved safety eyewear, respirators, hardhats, gloves, hearing protection, full face shield, aprons, and footwear to prevent exposures to hazardous materials, noise, dust and/or airborne particles โ€ข Perform other related duties assigned by the Head of Engineering โ€ข Sit at computer workstations 80% of the time and stand/walk 20% of the time โ€ข Tolerate noise levels from office, production, and lab equipment โ€ข Hear telephonic equipment and comfortably communicate by telephone and in person. โ€ข See details at close range (within a few feet of the observer) as required for business software and operating office and production machines โ€ข Lift up to 40 lbs. โ€ข Bend, squat or crouch, crawl, kneel, stoop, stretch, and stand while performing tasks to meet job requirements Note: Benefits include: โ€ข Group Medical Insurance โ€ข Group Dental Insurance โ€ข LTD, STD, and Life Insurance โ€ข 401K Retirement Savings Plan with company match โ€ข Access to voluntary insurance programs via Colonial Life โ€ข 80 Hours of Paid Time Off โ€ข Eight holidays