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Process Development Engineer Jobs in Maryland (NOW HIRING)

Enovis

Supplier Development Engineer Reports To: Director, NPI Engineering Location: Austin, Texas ... Project planning, in detail, in support of major project, product/process transfer etc.

Xometry

Supplier Development Engineer

Gaithersburg, MD · Hybrid

We're looking for a highly motivated and experienced Supplier Development Engineer responsible for ... Coach partners on industry best practices related to documentation, finishing processes, and ...

Xometry

Supplier Development Engineer

Gaithersburg, MD · On-site

We're looking for a highly motivated and experienced Supplier Development Engineer responsible for ... Coach partners on industry best practices related to documentation, finishing processes, and ...

BCT LLC

Process Engineers

Annapolis Junction, MD · On-site

Work closely with the systems and software engineering process development team members to determine organizational readiness for assessment as well as in conducting assessments Coordinate and ...

BCT LLC

Process Engineers

Annapolis Junction, MD · On-site

Work closely with the systems and software engineering process development team members to determine organizational readiness for assessment as well as in conducting assessments Coordinate and ...

BCT LLC

Process Engineers

Annapolis Junction, MD · On-site

Work closely with the systems and software engineering process development team members to determine organizational readiness for assessment as well as in conducting assessments Coordinate and ...

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$44.2K

$98.6K

$148K

How much do process development engineer jobs pay per year?

As of May 30, 2026, the average yearly pay for process development engineer in Maryland is $98,618.00, according to ZipRecruiter salary data. Most workers in this role earn between $78,100.00 and $115,500.00 per year, depending on experience, location, and employer.

What Is a Process Development Engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are the key skills and qualifications needed to thrive as a Process Development Engineer, and why are they important?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What are some common challenges faced by Process Development Engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What does a Process Development Engineer do?

A Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often work in industries such as pharmaceuticals, chemicals, or electronics, collaborating with cross-functional teams to scale up processes from the lab to full production. Their role includes troubleshooting process issues, implementing new technologies, and ensuring compliance with safety and regulatory standards. By constantly refining processes, they help companies maintain competitive advantages and meet production goals.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

More about Process Development Engineer jobs
What are the most commonly searched types of Process Development Engineer jobs in Maryland? The most popular types of Process Development Engineer jobs in Maryland are:
What are popular job titles related to Process Development Engineer jobs in Maryland? For Process Development Engineer jobs in Maryland, the most frequently searched job titles are:
What job categories do people searching Process Development Engineer jobs in Maryland look for? The top searched job categories for Process Development Engineer jobs in Maryland are:
What are popular job titles related to Process Development Engineer jobs in MD? For Process Development Engineer jobs in MD, the most frequently searched job titles are:
Process Development Engineer jobs near you
Product Development Engineer (Contractor)

Product Development Engineer (Contractor)

RentACoop

Germantown, MD • On-site

Contractor

Posted 3 days ago

Job description

Product Development Engineer (Contractor)
About RentACoop
RentACoop is a rapidly growing small business with roots on a working farm in Germantown, Maryland. As we continue to expand nationally and globally across multiple product lines and sales channels, we remain grounded in the values that shaped our founding: innovation, integrity, and a deep respect for animals and their caregivers.
Our mission is to design and manufacture practical, high-quality solutions that simplify and enhance the experience of raising chickens and small animals. From hands-on product development to daily operations, our team is united by a shared passion for creating tools that are both functional and thoughtfully designed.
We are proud to lead with purpose across our expanding family of brands:
  • RentACoop - Innovative, durable solutions for backyard chicken keepers
  • RAC Paws by RentACoop - Enrichment and care products for small animals

Our products are inspired by real-world use and tested in real environments. We believe that raising animals can be a transformative experience for families and communities, and we actively support schools, youth programs, and nonprofits across the U.S. through product donations and educational partnerships.
Position Overview
RentACoop is seeking a hands-on Product Development Engineer (Contractor) to help bring new product ideas and product improvements from concept through Golden Sample approval and into production.
This role is ideal for a technically strong, execution-oriented engineer who enjoys turning consumer product concepts into real, manufacturable, and well-tested physical products. While a Product Manager will lead idea generation and product strategy, the Product Development Engineer will be responsible for how those ideas become reality, owning CAD development, prototyping, testing, tooling refinement, and technical communication with manufacturers.
The ideal candidate is both analytical and practical, comfortable working with domestic and overseas factories, and excited by the challenge of building durable, functional, and appealing products for animals and their caregivers. This is a long-term contractor role (approximately 10 hours per week on average) for someone who enjoys being deeply involved in the full product development lifecycle.
Because real-world testing is core to our culture, this role requires access to backyard chickens (or a willingness to keep a small flock, with RentACoop providing support and equipment).
Key Responsibilities
  • Translate approved product concepts and requirements into detailed CAD models and technical specifications.
  • Develop and iterate physical prototypes using 3D printing and other rapid prototyping methods.
  • Design for manufacturability (DFM), ensuring parts are optimized for tooling, durability, and assembly, as we designed for cost effectiveness.
  • Lead functional, durability, and usability testing in real-world environments (including testing with chickens and small animals).
  • Own tooling feedback and revision cycles with mold makers and manufacturers.
  • Serve as RentACoop's technical representative in communications with overseas factories, working closely with the Product and Supply Chain team.
  • Review and approve pre-production samples and Golden Samples against functional and quality standards.
  • Participate in early product concept and review meetings to understand customer needs, use cases, and performance goals.
  • Document test results, design revisions, and lessons learned for future product generations
  • Support timeline management by flagging technical risks and ensuring development milestones are met.

Qualifications
  • Proven experience as a Product Development Engineer, Mechanical Engineer, or similar role focused on consumer physical products.
  • Strong proficiency in 3D CAD. (e.g., SolidWorks, Fusion 360, Creo, or similar). Company currently utilizes Fusion 360 as part of Auto Desk
  • Hands-on experience with prototyping (3D printing, sample fabrication, materials testing).
  • Working knowledge of injection molding and basic metal fabrication processes, sufficient to lead technical discussions with mold makers and manufacturers and guide tooling revisions.
  • Practical understanding of tooling, tolerances, and factory production processes.
  • Experience communicating directly with manufacturers and mold makers
  • Ability to evaluate and test third-party components (e.g., electrical, heating, materials) against performance requirements.
  • Highly organized, detail-oriented, and comfortable managing multiple development timelines simultaneously.
  • Clear, professional communicator able to work cross-functionally with Product and Supply Chain teams
  • Passion for building products that are not only functional, but also intuitive and well-designed for end users.
  • Access to backyard chickens (or willingness to establish a small flock with company support) for real-world product testing.

Engagement & Working Style
  • Contractor role (approximately 10 hours per week on average).
  • Long-term partnership model, with involvement across multiple product cycles.
  • Remote role
  • Primarily aligned with standard business hours with occasional evening availability requested for real-time communication with overseas manufacturers.
  • Close collaboration with:
    • Product Manager (for product vision and requirements)
    • Supply Chain Manager (for factory coordination, costing, tooling, logistics)
    • Executive Leadership (for company strategy)

Why Work with RentACoop
  • Play a direct role in building and improving products used by animal owners worldwide.
  • Work in a mission-driven company that values thoughtful engineering, real-world testing, and customer trust.
  • Enjoy the satisfaction of seeing your designs move from concept to prototype to production and into customers' hands.
  • Collaborate with a small, highly engaged team that values craftsmanship, practicality, and continuous improvement.
  • Build a long-term relationship with a growing brand where your technical leadership will shape the next generation of products.

Apply