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Process Controls Engineer Jobs (NOW HIRING)

Mahantech Corporation

Process Controls Engineer

Allentown, PA · On-site

$82K - $107K/yr

Process Controls Engineer [C] Req number: R8289 Worksite flexibility Hybrid Job Summary Client: Air Products 2 year contract Local candidates to Allentown, PA only holder Hybrid role 2 home 3 days in ...

New

Dew Softech Inc

Process Controls Engineer

Allentown, PA · On-site

$82K - $107K/yr

Process Controls Engineer Location: Allentown, PA (Hybrid) Duration: 2+ Years Job Summary Hybrid role 2 home 3 days in office or all 5 in office- Corporate HQ Allentown will travel 40% across various ...

New

LaBine and Associates

Process Controls Engineer

Baltimore, MD · On-site

$83K - $107K/yr

Process Controls Engineer Location: Baltimore, MD Are you a problem-solver who thrives at the intersection of automation, data, and manufacturing? Join this team in Baltimore and play a key role in ...

THREE PHASE

Process Controls Engineer

Weatherford, TX · On-site

$125K - $150K/yr

Join THREE PHASE as a Process Controls Engineer in the Dallas/Ft. Worth or Austin, TX, where innovation meets excellence! In this exciting role, you will be at the forefront of optimizing control ...

THREE PHASE

Process Controls Engineer

Weatherford, TX · On-site

$125K - $150K/yr

Join THREE PHASE as a Process Controls Engineer in the Dallas/Ft. Worth or Austin, TX, where innovation meets excellence! In this exciting role, you will be at the forefront of optimizing control ...

OtterBase

Process Controls Engineer

Troy, MI

Seeking a Process Controls Engineer with experience designing, programming, troubleshooting, and commissioning industrial control systems. The ideal candidate has experience supporting boilers, steam ...

Magris Talc

Process Controls Engineer

Houston, TX · On-site

$82K - $119K/yr

Process Controls Engineer to Sr. Controls Engineer to be considered. Salary based on experience and education. $82,973- $103,716 Process Controls Engineer $95,419- $119,274 Sr. Process Controls ...

THREE PHASE

Process Controls Engineer

Weatherford, TX · On-site

$125K - $150K/yr

Join THREE PHASE as a Process Controls Engineer in the Dallas/Ft. Worth or Austin, TX, where innovation meets excellence! In this exciting role, you will be at the forefront of optimizing control ...

Stellar

Process Controls Engineer

Jacksonville, FL · On-site

$75K - $98K/yr

The Process Controls Engineer is responsible for leading the design, implementing, and optimizing control systems to ensure the efficient and safe operation of our diverse food and beverage ...

Actalent

Process Controls Engineer

Lansing, MI · On-site +1

$84K - $109K/yr

Process Controls Engineer The Process Controls Engineer supports municipal wastewater treatment projects from initial design through final startup and commissioning. You will take full ownership of ...

Brilliant Infotech Inc.

Process Controls Engineer

Allentown, PA · On-site

$82K - $107K/yr

Local candidates to Allentown, PA only We are looking for a Process Controls Engineer to execute projects to maintain and improve automated control systems within operating facilities. This position ...

New

Heartwell

Process Controls Engineer

Hastings, NE

We are looking for a Process Controls Engineer to design,maintain, troubleshoot, and optimize process controls and automate systems to ensure safe, reliable, and efficient plant operations. This role ...

FXI

Process Controls Engineer

Fort Wayne, IN · On-site

Process Controls Engineer Location: Fort Wayne, IN Job Type: On-Site Reporting to: Lead Process Engineer Director Reports: N/A Company Overview: FXI is a leading producer of foam innovation in ...

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All JobsProcess Controls Engineer Jobs

Process Controls Engineer information

See salary details

$52.5K

$98.8K

$147K

How much do process controls engineer jobs pay per year?

As of Aug 9, 2026, the average yearly pay for process controls engineer in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

How much does a process controls engineer earn?

A process controls engineer's average salary typically ranges from $70,000 to $110,000 annually, depending on experience, location, and industry. Senior roles or those with specialized skills in automation and control systems can earn higher compensation, often exceeding $120,000 per year.

What are the key skills and qualifications needed to thrive as a process controls engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges process controls engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What is a process controls engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing or industrial processes. They analyze data, troubleshoot equipment, and implement automation solutions using tools like PLCs and SCADA systems to ensure efficient and safe operations.
More about Process Controls Engineer jobs
What cities are hiring for Process Controls Engineer jobs? Cities with the most Process Controls Engineer job openings:
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What job categories do people searching Process Controls Engineer jobs look for? The top searched job categories for Process Controls Engineer jobs are:
Process Controls Engineer jobs near you
Infographic showing various Process Controls Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $98,759 per year, or $47.5 per hour.

Process Controls Engineer

Mahantech Corporation

Allentown, PA • On-site

$82K - $107K/yr

Other

Posted 2 days ago

New

Job description

Process Controls Engineer [C]

Req number:

R8289

Worksite flexibility

Hybrid

Job Summary
Client: Air Products
2 year contract
Local candidates to Allentown, PA only
holder
Hybrid role 2 home 3 days in office or all 5 in office- Corporate HQ Allentown will travel 40% across various facilities within US-Local to Corporate (no per diem for outside 50 miles) Per Diem for travel.
Position Summary:
The Process Controls Engineer position focuses on executing projects to maintain and improve automated control systems within operating facilities. The position will be responsible for executing projects that include instrumentation and control device selection, PLC and DCS system design, installation checkout, and system commissioning.
Resumes should not exceed 4-pages

Job Description

We are looking for a Process Controls Engineer to execute projects to maintain and improve automated control systems within operating facilities. This position will be hybrid in Allentown, PA.

What You ll Do

  • Collaborate with multi-discipline engineering project teams and production staff

  • Implement system expansions and obsolescence replacement projects

  • Execute Allen Bradley PLC5 upgrades to CLX5000

  • Execute Allen Bradley SLC500 upgrades to CLX5000

  • Siemens PCS7 HMI version upgrade and Controller Upgrades

  • TIA Portal version upgrades to v20

  • Travel to site locations for installation checkout and system commissioning

  • Troubleshoot and resolve system issues

  • Ensure compliance with safety, cybersecurity, and quality standards


What You'll Need

Required:

  • Bachelor s degree in Electrical, Mechanical, Chemical, or Control Engineering or related field

  • Experience with automated control systems

  • Strong technical and problem-solving skills

  • Good communication and teamwork skills

  • Ability to travel 20-40%, mainly in the Americas, mostly US domestic (East to West Coast)


Preferred:

  • Familiarity with Allen Bradley systems (PLC5, CLX5000, SLC500)

  • Experience with Siemens PCS7 and TIA Portal systems

  • Knowledge of system commissioning processes


Physical Demands

  • Ability to safely and successfully perform the essential job functions consistent with the ADA and other federal, state, and local standards

  • Ability to conduct repetitive tasks on a computer, utilizing a mouse, keyboard, and monitor

  • Must be able to communicate with customers/team members over the phone and in person

  • Sedentary work that involves sitting or remaining stationary most of the time with occasional need to move around the office to attend meetings, etc.



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