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Process Controls Engineer Jobs (NOW HIRING)

THREE PHASE

Process Controls Engineer

Weatherford, TX

$90K - $130K/yr

Join THREE PHASE as a Process Controls Engineer in the Dallas/Ft. Worth or Austin, TX, where innovation meets excellence! In this exciting role, you will be at the forefront of optimizing control ...

THREE PHASE

Process Controls Engineer

Weatherford, TX

$90K - $130K/yr

Join THREE PHASE as a Process Controls Engineer in the Dallas/Ft. Worth or Austin, TX, where innovation meets excellence! In this exciting role, you will be at the forefront of optimizing control ...

Olin Corporation

Process Controls Engineer

Freeport, TX · On-site

$99K - $150K/yr

Title: Process Controls Engineer Location: Freeport, TX Salary: $99,000 - $150,000 Schedule: 9/80; 5-8s Relocation Available Focus: The Process Controls is responsible for helping the plant to ...

THREE PHASE

Process Controls Engineer

Weatherford, TX · On-site +1

$90K - $130K/yr

Join THREE PHASE as a Process Controls Engineer in the Dallas/Ft. Worth or Austin, TX, where innovation meets excellence! In this exciting role, you will be at the forefront of optimizing control ...

Cenovus

Process Controls Engineer

Lima, OH · On-site

The Process Controls Engineer's level of problem-solving will vary with tenure & maturity in the position. This role requires complex problem solving skills to assist Operations and Process ...

Stellar

Process Controls Engineer

Jacksonville, FL · On-site

$75K - $98K/yr

The Process Controls Engineer is responsible for leading the design, implementing, and optimizing control systems to ensure the efficient and safe operation of our diverse food and beverage ...

FXI

Process Controls Engineer

Fort Wayne, IN · On-site

Process Controls Engineer Location: Fort Wayne, IN Job Type: On-Site Reporting to: Lead Process Engineer Director Reports: N/A Company Overview: FXI is a leading producer of foam innovation in ...

galloway

PROCESS & CONTROLS ENGINEER

Neenah, WI · On-site

$86K - $111K/yr

We are seeking an innovative and hands-on Process & Controls Engineer to join our team. In this role, you will support the design, development, programming, and optimization of production equipment ...

Heartwell

Process Controls Engineer

Hastings, NE

We are looking for a Process Controls Engineer to design,maintain, troubleshoot, and optimize process controls and automate systems to ensure safe, reliable, and efficient plant operations. This role ...

Mead & Hunt

Process Controls Engineer

Milwaukee, WI · On-site

$95K - $130K/yr

We have an opportunity available for an Experienced Process Controls Engineer to join our Greenhouse Gas Reduction Group in our West Allis, WI or Denver, CO office. Responsibilities include:

General Motors

Process Controls Engineer

Warren, MI · Hybrid

$78K - $101K/yr

... engineering disciplines, and management at plant and headquarters. Diagnoses and corrects deficiencies in manufacturing processes. Stays abreast of new controls technology, including robotics ...

Mote, Inc.

Process Controls Engineer

Los Angeles, CA · On-site +1

$100K - $140K/yr

About the Role The Process Controls Engineer will own the design, implementation, and continuous improvement of the control and safety systems for Mote's modular gasification platform. This includes ...

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Process Controls Engineer information

See salary details

$52.5K

$98.8K

$147K

How much do process controls engineer jobs pay per year?

As of Jun 28, 2026, the average yearly pay for process controls engineer in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

What are the key skills and qualifications needed to thrive as a Process Controls Engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges Process Controls Engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What is a Process Controls Engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.
More about Process Controls Engineer jobs
What cities are hiring for Process Controls Engineer jobs? Cities with the most Process Controls Engineer job openings:
What states have the most Process Controls Engineer jobs? States with the most job openings for Process Controls Engineer jobs include:
What job categories do people searching Process Controls Engineer jobs look for? The top searched job categories for Process Controls Engineer jobs are:
Process Controls Engineer jobs near you
Infographic showing various Process Controls Engineer job openings in the United States as of June 2026, with employment types broken down into 3% As Needed, 90% Full Time, 6% Part Time, and 1% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $98,759 per year, or $47.5 per hour.

Process Controls Engineer

THREE PHASE

Weatherford, TX

$90K - $130K/yr

Full-time

Posted 16 days ago

Job description

About the Role:
Join THREE PHASE as a Process Controls Engineer in the Dallas/Ft. Worth or Austin, TX, where innovation meets excellence! In this exciting role, you will be at the forefront of optimizing control systems and enhancing operational efficiency in a dynamic environment. 

The Controls Engineer is a mid-to-senior level position at Three Phase. Our projects typically involve the development of solutions using a variety of automation technologies and platforms. These technologies are deployed for the control of automated industrial process in data centers, water/wastewater, central plants, power plants, pharmaceutical, oil & gas, and chemical processing. You will be developing custom PLC/HMI assignments that include HMI design/development and PLC controls system design and development for projects of varying size and complexity. Our ideal Engineer will have strong experience with a mix of PLCs, databases and/or other machine vision platforms. 

Responsibilities:
  • Design and implement client/server software for standalone client systems based on project requirements and specifications.
  • Work with clients to define user, network and data interfaces and create specifications.
  • Monitor and analyze system performance to identify areas for improvement.
  • Commission new solutions on client sites; finding opportunities for improvements.
  • Conduct troubleshooting and root cause analysis on control system issues.
  • Prepare technical documentation and reports for system modifications.
  • Ensure compliance with industry standards and safety regulations.
  • Provide training and support to operational staff on control systems.
  • Work with sales team members to provide input during quote preparation.
  • Stay updated on emerging technologies and industry trends.
Requirements:
  • Bachelor's degree in Engineering, computer science, or related field.
  • 5+ years of experience in process controls or automation engineering.
  • Proficient in PLC programming and HMI development experience on multiple different platforms.
  • Experienced in control systems integration project lifecycle and the application of the following: electrical design, PLC ladder logic & HMI development, and commissioning. 
  • Understanding of networking including: ethernet, Modbus, BACnet and other industrial protocols. 
  • Strong analytical and problem-solving skills.
  • Excellent communication and teamwork abilities.
  • Knowledge of industry standards such as ISA and IEC.
  • Ability to work in a fast-paced, deadline-driven environment.
Travel Requirements:
  • Typical travel for this position is ~30-40% within the United States. PLC and HMI programming is developed remotely. The Process Controls Engineer will be required to travel for project site visits, PLC/HMI installation, start-up, commissioning and training services. 

About Us:
THREE PHASE is a professionally licensed MEP Engineering & Systems Integration firm for over 15 years offering custom engineering solutions to empower our clients. We provide professional Engineered custom designs, full system integration and also design and fabricate custom UL508A control panels. We are committed to providing a positive and healthy corporate culture, one that empowers employees and promotes the sharing of knowledge. At Three Phase you will have the opportunity to work with leading industrial companies, grow your engineering talents and work as a project lead. For more information visit http://3phaseEng.com/. Our commitment to excellence and customer satisfaction has earned us a reputation for reliability, making us a preferred employer.