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Process Controls Engineer Jobs (NOW HIRING)

THREE PHASE

Process Controls Engineer

Weatherford, TX · On-site

$125K - $150K/yr

Join THREE PHASE as a Process Controls Engineer in the Dallas/Ft. Worth or Austin, TX, where innovation meets excellence! In this exciting role, you will be at the forefront of optimizing control ...

LaBine and Associates

Process Controls Engineer

Baltimore, MD · On-site

$83K - $107K/yr

Process Controls Engineer Location: Baltimore, MD Are you a problem-solver who thrives at the intersection of automation, data, and manufacturing? Join this team in Baltimore and play a key role in ...

THREE PHASE

Process Controls Engineer

Weatherford, TX · On-site

$125K - $150K/yr

Join THREE PHASE as a Process Controls Engineer in the Dallas/Ft. Worth or Austin, TX, where innovation meets excellence! In this exciting role, you will be at the forefront of optimizing control ...

THREE PHASE

Process Controls Engineer

Weatherford, TX · On-site

$125K - $150K/yr

Join THREE PHASE as a Process Controls Engineer in the Dallas/Ft. Worth or Austin, TX, where innovation meets excellence! In this exciting role, you will be at the forefront of optimizing control ...

Stellar

Process Controls Engineer

Jacksonville, FL · On-site

$75K - $98K/yr

The Process Controls Engineer is responsible for leading the design, implementing, and optimizing control systems to ensure the efficient and safe operation of our diverse food and beverage ...

galloway

PROCESS & CONTROLS ENGINEER

Neenah, WI · On-site

$86K - $111K/yr

We are seeking an innovative and hands-on Process & Controls Engineer to join our team. In this role, you will support the design, development, programming, and optimization of production equipment ...

FXI

Process Controls Engineer

Fort Wayne, IN · On-site

Process Controls Engineer Location: Fort Wayne, IN Job Type: On-Site Reporting to: Lead Process Engineer Director Reports: N/A Company Overview: FXI is a leading producer of foam innovation in ...

FXI

Process Controls Engineer

Fort Wayne, IN · On-site

Process Controls Engineer Location: Fort Wayne, IN Job Type: On-Site Reporting to: Lead Process Engineer Director Reports: N/A Company Overview: FXI is a leading producer of foam innovation in ...

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Process Controls Engineer information

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$52.5K

$98.8K

$147K

How much do process controls engineer jobs pay per year?

As of Jul 19, 2026, the average yearly pay for process controls engineer in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

What are the key skills and qualifications needed to thrive as a Process Controls Engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges Process Controls Engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High-level process controls engineers working in industries like oil and gas or manufacturing with significant expertise and certifications may also reach this salary level.

What engineers make $200,000 a year?

Process Controls Engineers can earn $200,000 or more annually, especially with extensive experience, advanced certifications, or leadership roles in industries like manufacturing, oil and gas, or aerospace. High salaries often require expertise in automation, control systems, and proficiency with tools such as PLCs and SCADA systems.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum, aerospace, or software engineering can reach annual salaries of $500,000 or more, often through a combination of base pay, bonuses, and stock options. These roles typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What is a Process Controls Engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing and industrial processes. They analyze process data, troubleshoot control issues, and implement automation solutions using tools like PLCs and SCADA systems to improve efficiency and safety. Strong knowledge of control theory, instrumentation, and programming is essential for this role.
More about Process Controls Engineer jobs
What cities are hiring for Process Controls Engineer jobs? Cities with the most Process Controls Engineer job openings:
What states have the most Process Controls Engineer jobs? States with the most job openings for Process Controls Engineer jobs include:
What job categories do people searching Process Controls Engineer jobs look for? The top searched job categories for Process Controls Engineer jobs are:
Process Controls Engineer jobs near you
Infographic showing various Process Controls Engineer job openings in the United States as of July 2026, with employment types broken down into 91% Full Time, 7% Part Time, 1% Contract, and 1% Nights. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $98,759 per year, or $47.5 per hour.
Process Controls Engineer

Process Controls Engineer

Reliable Controls Corporation

Salt Lake City, UT • On-site

$80K - $104K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 4 days ago

New

Job description

Come be a part of an elite team and work side-by-side with some of the best in the industry. Our diverse and international background allows our multi-faceted team to work on some of the biggest industrial facilities in the U.S. and around the world. We are on the cutting-edge of technology and heavy industry.
Job Title: Process Controls Engineer
Reliable Controls Corporation is seeking a Process Controls Engineer in Salt Lake City, Utah.
DUTIES: The Process Controls Engineer provides engineering support for controls engineering and commissioning projects at industrial facilities such as processing plants, gas compression facilities, mining facilities and other related types of projects. This position focuses on design and review of instrumentation and automation systems associated with heavy industrial plants. The Process Controls Engineer carries out tasks outlined in the project's completion procedure as defined in the Scope of Work, executes completion activities at project sites, and verifies that documentation is completed.
DUTIES:
(1) Create and implement standards and strategies to improve process efficiency [10%];
(2) Facilitate collaboration among team members for various engineering or technical assignments on a per-project basis [20%];
(3) Design and review instrumentation, automation systems associated with heavy industry processing plants [10%];
(4) Engineer and design network diagrams, loop diagrams, P&ID control depictions, Controls Narrative, and Cause and Effect [10%];
(5) Design process control systems and strategies [10%];
(6) Design, implement, and optimize process network infrastructure and automation processes through modern process control systems [5%];
(7) Program and configure PLC/HMI/DCS/SCADA systems [20%];
(8) Troubleshoot equipment and process controls [10%];
(9) Provide hands on support for commissioning/start-up activities [3%]; and
(10) Perform such other related duties and responsibilities as assigned [2%].. [Note: This role requires extensive travel-up to 80%-to remote domestic and international locations for on-site project assignments. When assigned to an on-site project, you must commit to a rotational work schedule for the duration of the project. Rotation schedules may include: 3 weeks on site / 1 week off; 4 weeks on site / 1- 2 weeks off; 4 weeks on site / 2 weeks off; and 8 weeks on site / 2 weeks off. Project duration varies based on scope and operational needs.]
REQUIREMENTS:
Education: Bachelor's degree in Chemical, Electrical, or Mechanical Engineering, or a similar engineering field, or its equivalent. Experience: 24 months of experience working as an Electrical, Process Controls, Industrial Automation, Field Testing Engineer, or related occupation.
Other requirements: (1) Must possess a valid driver's license (or be eligible to obtain one within 30 days of the date of hire);
(2) Must have an acceptable driving record;
(3) Proven regular attendance;
(4) Demonstrated ability to: (a) Design and troubleshoot process control systems; (b) engineer, design, and test electrical, instrumentation, and automation systems; (c) design, program, and troubleshoot using PLC/HMI hardware/software; (d) develop and engineer electrical schematics, wiring diagrams, and PLC logic; and (e) design and implement process network infrastructure (Ethernet, Device Net, Control Net, etc.);
(5) Demonstrated working knowledge of and competency in: (a) electronic engineering; (b) Microsoft Office programs; (c) PLC ladder logic; (d) digital and sequential logic programming methods; (e) process related closed-loop control systems; (f) engineering principles, practices, and procedures; (g) automation (PLC/DCS) and electrical system design, diagnosis, and operation; (h) the National Electrical Code; and (i) API (American Petroleum Institute) codes as applied to electrical installations; and
(6) Demonstrated commitment to safety.
WORK ENVIRONMENT:
  • Working on-site in heavy industrial environments mostly but not limited to mining and gas industries.
  • Extreme temperature conditions, both hot and cold; in and/or around moisture
  • Slippery and/or uneven surfaces, in confined spaces; and at heights.
  • Hours of operation and employee schedules vary based on each project and may require irregular or extended hours and travel for project completion.
  • Travel, including both domestic and international.
  • Frequent standing, occasional bending, squatting, climbing, twisting, balancing, and reaching.
  • Exposure to noise, vibrations, well-treating chemicals, glycol, methanol, gasoline, natural gas, and liquid hydrocarbons.

WHY WORK AT RELIABLE?
  • Competitive Pay
  • Competitive health, vision, dental benefits
  • Paid Time Off
  • 401k Matching
  • Career Opportunity
  • We care about your safety
  • We arrange all of your job-related travel

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