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Process Controls Engineer Jobs in Pittsburgh, PA

Process Controls and Automation Engineer

Pittsburgh, PA · On-site

$81K - $104K/yr

ATI is seeking to hire a Process Control & Automation Engineer to support our Hot Rolling Process ... Specific knowledge of Siemens Drives S120, G150, and Simotion controls * Intelligent motor control ...

Controls Engineer

Mount Pleasant, PA · Hybrid

$81K - $104K/yr

... Controls Engineer to join our team in Mount Pleasant, PA (Hybrid) . This hybrid role offers the ... Candidate data is processed in accordance with applicable data protection and employment laws as ...

Controls Engineer

Mount Pleasant, PA · On-site

$81K - $104K/yr

... Controls Engineer to join our team in Mount Pleasant, PA (Hybrid) . This hybrid role offers the ... Candidate data is processed in accordance with applicable data protection and employment laws as ...

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Process Controls Engineer information

See Pittsburgh, PA salary details

$51K

$95.9K

$142.7K

How much do process controls engineer jobs pay per year?

As of Sep 5, 2026, the average yearly pay for process controls engineer in Pittsburgh, PA is $95,876.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,300.00 and $113,100.00 per year, depending on experience, location, and employer.

What is a process controls engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What are some common challenges process controls engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What are the key skills and qualifications needed to thrive as a process controls engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

How much does a process controls engineer earn?

A process controls engineer's average salary typically ranges from $70,000 to $110,000 annually, depending on experience, location, and industry. Senior roles or those with specialized skills in automation and control systems can earn higher compensation, often exceeding $120,000 per year.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing and industrial processes. They analyze process data, select appropriate control strategies, and use tools like PLCs and SCADA systems to optimize efficiency and safety. The role often requires knowledge of automation, instrumentation, and industry standards.

What are popular job titles related to Process Controls Engineer jobs in Pittsburgh, PA?

For Process Controls Engineer jobs in Pittsburgh, PA, the most frequently searched job titles are:

Infographic showing various Process Controls Engineer job openings in Pittsburgh, PA as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 17% Part Time, 3% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $95,876 per year, or $46.1 per hour.

Process Controls Engineer/Process Controls Analyst

Marathon Petroleum Corporation

Canonsburg, PA • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 2 days ago


Marathon Petroleum rating

6.1

Company rating: 6.1 out of 10

Based on 205 frontline employees who took The Breakroom Quiz

69th of 87 rated oil and gas companies


Job description

An exciting career awaits you


At MPC, we're committed to being a great place to work - one that welcomes new ideas, encourages diverse perspectives, develops our people, and fosters a collaborative team environment.

POSITION SUMMARY

The Process Controls Professional supports control systems for the compression, processing, and pipeline assets in the East. This role provides technical stewardship and programming support for SCADA systems, PLC programs, and HMI systems. The position is responsible for implementing process controls improvements, troubleshooting control system issues, and supporting projects in adherence to MPLX standards and industry best practices. This role works closely with Operations, Engineering, Maintenance, Measurement and Environmental teams to ensure safe, reliable, and compliant operations through effective application of control strategies and automation technologies.

This position belongs to a family of jobs with increasing responsibility, competency, and skill level. Actual position title and pay grade will be based on the selected candidate's experience and qualifications.

RESPONSIBILITIES
Develops skills to program, support, and troubleshoot local control logic, HMI displays and supporting technology (networks, remote communications/protocols and metering) to meet operational, economic, and regulatory objectives. This includes systems such as Distributed Control Systems (DCS), SCADA platforms, and HMI applications (e.g., DeltaV, Ignition, GeoSCADA, Wonderware, or equivalent).
Understands cause and effects (C&E) and controls narrative documentation and utilizes this documentation to assist with factory acceptance tests (FAT) and site acceptance tests (SAT). Documentation may include control narratives, causeandeffect matrices, and control logic descriptions for DCS, SCADA, and RTUbased systems.

Troubleshoots basic alarms with other operational teams and assists in their resolution. May include issues related to control logic execution, HMI behavior, data quality, communications to remote assets, or RTU integration.

Understands local operations processes and piping and instrumentation diagrams (P&IDs) and assists troubleshooting issues.
Performs maintenance Controls projects and day-to-day support; receives direction from others and seeks out mentoring contacts throughout the organization.
Understands MPLX standards/guidelines as well as industry standards/guidelines.
Understands core concepts and participates in safety-related processes and programs such as process hazards analysis (PHA) and management of change (MOC).

MINIMUM QUALIFICATIONS
Associate's degree or vocational qualifications in related field required.
Seven (7) years of related experience required.

Must have a valid driver's license.

Must be able to pass a pre-employment background check and drug test.

As an energy industry leader, our career opportunities fuel personal and professional growth.

Location:

Canonsburg, Pennsylvania

Additional locations:

Job Requisition ID:

00021309

Location Address:

4600 Jbarry Ct Ste 500

Education:

Associate

Employee Group:

Full time

Employee Subgroup:

Regular

Marathon Petroleum Company LP is an Equal Opportunity Employer and gives consideration for employment to qualified applicants without discrimination on the basis of race, color, religion, creed, sex, gender (including pregnancy, childbirth, breastfeeding or related medical conditions), sexual orientation, gender identity, gender expression, reproductive health decision-making, age, mental or physical disability, medical condition or AIDS/HIV status, ancestry, national origin, genetic information, military, veteran status, marital status, citizenship or any other status protected by applicable federal, state, or local laws. If you would like more information about your EEO rights as an applicant, click here.
If you need a reasonable accommodation for any part of the application process at Marathon Petroleum LP, please contact our Human Resources Department at talentacquisition@marathonpetroleum.com. Please specify the reasonable accommodation you are requesting, along with the job posting number in which you may be interested. A Human Resources representative will review your request and contact you to discuss a reasonable accommodation. Marathon Petroleum offers a total rewards program which includes, but is not limited to, access to health, vision, and dental insurance, paid time off, 401k matching program, paid parental leave, and educational reimbursement. Detailed benefit information is available athttps://mympcbenefits.com.The hired candidate will also be eligible for a discretionary company-sponsored annual bonus program.
Equal Opportunity Employer: Veteran / Disability

We will consider all qualified Applicants for employment, including those with arrest or conviction records, in a manner consistent with the requirements of applicable state and local laws. In reviewing criminal history in connection with a conditional offer of employment, Marathon will consider the key responsibilities of the role.


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About Marathon Petroleum

Sourced by ZipRecruiter

Marathon Petroleum Corporation, headquartered in Findlay, Ohio, US, is a leading independent petroleum refining, marketing, and transportation company. Their official website can be found at marathonpetroleum.com. The company, part of the energy sector, was established in 1887, making it one of the oldest petroleum companies in the US. It operates an integrated refining, marketing and transportation system concentrated primarily in the Midwest, Northeast, East Coast, Southeast and Gulf Coast of the United States. This includes refineries, pipelines, and terminals that process and transport crude oil and refined products.

Industry

Oil and gas extraction

Company size

10,000+ Employees

Headquarters location

Findlay, OH, US

Year founded

1887