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Process Controls Engineer Jobs in Pittsburgh, PA

ECI

Instrumentation & Controls Engineer

Lawrence, PA · On-site

Process HVAC Solutions, LLC is a systems automation provider for HVAC and mechanical systems in ... Controls Engineer. Location: Lawrence, PA Primary Job Duties: * Responsible for all engineering and ...

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Process Controls Engineer information

See Pittsburgh, PA salary details

$51K

$95.9K

$142.7K

How much do process controls engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for process controls engineer in Pittsburgh, PA is $95,877.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,300.00 and $113,100.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

How much does a process controls engineer earn?

A process controls engineer's average salary typically ranges from $70,000 to $110,000 annually, depending on experience, location, and industry. Senior roles or those with specialized skills in automation and control systems can earn higher compensation, often exceeding $120,000 per year.

What are the key skills and qualifications needed to thrive as a process controls engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges process controls engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What is a process controls engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing or industrial processes. They analyze data, troubleshoot equipment, and implement automation solutions using tools like PLCs and SCADA systems to ensure efficient and safe operations.

What are popular job titles related to Process Controls Engineer jobs in Pittsburgh, PA?

For Process Controls Engineer jobs in Pittsburgh, PA, the most frequently searched job titles are:

What job categories do people searching Process Controls Engineer jobs in Pittsburgh, PA look for?

The top searched job categories for Process Controls Engineer jobs in Pittsburgh, PA are:

What cities near Pittsburgh, PA are hiring for Process Controls Engineer jobs?

Cities near Pittsburgh, PA with the most Process Controls Engineer job openings:

Process Controls Engineer jobs near you
Infographic showing various Process Controls Engineer job openings in Pittsburgh, PA as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $95,877 per year, or $46.1 per hour.

Instrumentation & Controls Engineer

Process HVAC Solutions, LLC

Lawrence, PA

Full-time

Retirement

Re-posted 11 days ago

Job description

Description

Process HVAC Solutions, LLC is a systems automation provider for HVAC and mechanical systems in mission critical environments. We specialize in high tier level data centers and biotech/pharmaceutical facilities. Based in Lawrence, PA, PHS is looking for a well-qualified person to join a growing company as an Instrumentation & Controls Engineer.


Location: Lawrence, PA


Primary Job Duties: 

  • Responsible for all engineering and instrumentation aspects of HVAC and related mechanical systems, specifically for chilled water and condenser water systems
  • Responsible for the project design and integration 
  • Develop related documentation including submittals, panels, network, and P&ID layouts
  • Select proper instrumentation based on application and specifications
  • Select proper hardware for Allen Bradley PLC systems (5580, 5590, Micro800, 1734, 1769)
  • Gather information to integrate all control equipment
  • Collaborate with third-party Mechanical, Electrical, and Architectural design consultants
  • Develop control schemas for chilled water and condenser water systems
  • Coordination with project team to meet schedules and budget
  • Serve as technical point of communication and advisor to internal/external customers

Requirements

 The Ideal Candidate:

  • Will possess a 2-4 year technical/engineering degree and 3-5 years equivalent industry experience in instrumentation, HVAC controls and/or industrial control systems
  • Will be able to work effectively with minimal oversight
  • Will have a strong technical aptitude
  • Must be able to travel - job requires periodic travel (up to 10%) to engineering offices and job sites
  • Must work well with others and present themselves in a professional manner with clients, other contractors and within PHS

Core Competencies:

  • WORK COLLABORATIVELY - Promote an inclusive and positive work environment that encourages collaboration and team building across all levels of the organization. Work with others to resolve obstacles that may prevent the organization from achieving its mission.
  • CUSTOMER FOCUS - Demonstrate the desire and knowledge to understand customer needs. Provide personalized, professional and courteous service, accurate information, continuous communication and the ability to handle customer concerns in an appropriate manner.
  • INTEGRITY - Behave ethically, act fairly and take responsibility for accomplishing work goals.


Additional Details:

We provide our team with everything needed for success, including world-class products, excellent initial and ongoing training and top-notch work equipment. We reward hard work and success with a competitive base salary and benefits package, as well as a retirement savings program, which includes 401(k) with company match and profit sharing. Salary is based on experience. EEO/AA/M/F/Veteran/Disability 

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