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Process Controls Engineer Jobs in Philadelphia, PA

Process Controls Engineer

Deptford, NJ · On-site

$110K - $118K/yr

Process Controls Engineer Location: West Deptford, NJ, US At Johnson Matthey, your work will matter. As a Process Controls EngineerEngineer, you'll join a world leader in platinum group metals with ...

Controls Engineer

Radnor, PA · On-site

$75K - $97K/yr

Controls Engineer Location: Traveling 70% annually to multiple FXI locations Job Type: Remote ... Ability to apply analytical skills in process troubleshooting and diagnostics * Experience with ...

Controls Engineer

Philadelphia, PA

$84K - $109K/yr

A minimum of three years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial manufacturing ...

Controls Engineer

Philadelphia, PA

$84K - $109K/yr

A minimum of three years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial manufacturing ...

Controls Engineer

Philadelphia, PA · On-site

$100K - $125K/yr

... industrial processes and machinery that meet our customer's requirements. This involves the ... The Controls Engineer would design, detail, and implement a variety of fiber, wired and wireless ...

Controls Engineer

Philadelphia, PA · On-site

$84K - $109K/yr

A minimum of three years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial manufacturing ...

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Process Controls Engineer information

See Philadelphia, PA salary details

$53K

$99.7K

$148.3K

How much do process controls engineer jobs pay per year?

As of Jul 6, 2026, the average yearly pay for process controls engineer in Philadelphia, PA is $99,656.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,200.00 and $117,600.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

What are the key skills and qualifications needed to thrive as a Process Controls Engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges Process Controls Engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High-level process controls engineers working in industries like oil and gas or manufacturing with significant expertise and certifications may also reach this salary level.

What engineers make $200,000 a year?

Process Controls Engineers can earn $200,000 or more annually, especially with extensive experience, advanced certifications, or leadership roles in industries like manufacturing, oil and gas, or aerospace. High salaries often require expertise in automation, control systems, and proficiency with tools such as PLCs and SCADA systems.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum, aerospace, or software engineering can reach annual salaries of $500,000 or more, often through a combination of base pay, bonuses, and stock options. These roles typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What is a Process Controls Engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing and industrial processes. They analyze process data, troubleshoot control issues, and implement automation solutions using tools like PLCs and SCADA systems to improve efficiency and safety. Strong knowledge of control theory, instrumentation, and programming is essential for this role.
What are popular job titles related to Process Controls Engineer jobs in Philadelphia, PA? For Process Controls Engineer jobs in Philadelphia, PA, the most frequently searched job titles are:
What job categories do people searching Process Controls Engineer jobs in Philadelphia, PA look for? The top searched job categories for Process Controls Engineer jobs in Philadelphia, PA are:
What cities near Philadelphia, PA are hiring for Process Controls Engineer jobs? Cities near Philadelphia, PA with the most Process Controls Engineer job openings:
Infographic showing various Process Controls Engineer job openings in Philadelphia, PA as of June 2026, with employment types broken down into 2% As Needed, 81% Full Time, 16% Part Time, and 1% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $99,656 per year, or $47.9 per hour.

Process Controls Engineer

Johnson Matthey

Deptford, NJ • On-site

$110K - $118K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 5 days ago


Job description

Pay Range: $110,000 - $118,000
Job title: Process Controls Engineer
Location: West Deptford, NJ, US
At Johnson Matthey, your work will matter. As a Process Controls EngineerEngineer, you'll join a world leader in platinum group metals with over 200 years of history. Using advanced metals chemistry, you'll help tackle the world's biggest challenges - cutting emissions, powering modern life and supporting life-saving technologies - by applying, refining and recycling metals that matter for a healthier, more sustainable, circular future.
The role:
As a Process Controls Engineer, you will help drive our goals by:
• Leading the development and delivery of long-term control system strategies to improve process performance and scalability within the PGMS R&D environment
• Acting as technical lead on controls and automation projects, supporting both batch and continuous chemical processes
• Providing expert troubleshooting and technical support for control systems, networks and plant operations
• Defining and implementing control and automation standards, ensuring compliance with safety, regulatory and PSM requirements
• Identifying and delivering improvements to instrumentation, electrical and control system performance
• Supporting OT cybersecurity initiatives and risk assessments to ensure secure and compliant operations
Key skills that will help you succeed in this role:
• Degree in Chemical, Electrical or related engineering discipline with strong industrial experience in process control
• Proven experience programming Allen Bradley PLCs (PLC5, Micrologix, CompactLogix, ControlLogix) using Rockwell Automation software
• Experience working with SCADA systems, ideally FactoryTalk View SE
• Strong understanding of instrumentation, process control systems, and motor control including VFDs
• Knowledge of industrial communication protocols such as Ethernet, ControlNet and Remote I/O
• Experience supporting projects and operational troubleshooting within a chemical or process manufacturing environment
Even if you only match some of the skills, we'd love to hear from you to discuss further!
What we offer:
We make sure salaries are fair, competitive and aligned to individual roles, experience and responsibilities. We also support hybrid and flexible working and offer comprehensive employee benefits, including health, life, disability and retirement plans that support our employees' financial and physical wellbeing, such as:
• Retirement Savings (401K Match, plus an additional Employer Contribution)
• 20 days annual PTO (varies for shift-based roles)
• Life and Disability Insurance
• Health Insurance (Medical, Prescription, Dental and Vision)
• Voluntary Benefits
• Wellbeing Programs and Incentives
• Tuition Assistance
• Parental Leave
Ready to make a meaningful impact on your career and the environment? Join us and help shape a sustainable future while advancing your career!
At JM, inclusivity is central to our values. We create an environment where everyone can thrive, embracing diverse perspectives to tackle challenges and ensure all colleagues feel valued and connected.
How to apply:
If you have the necessary skills and experience to join our team, please apply online. For any queries or should you require any reasonable adjustments to support your application please let your recruiter know when they contact you.
If you are already a Johnson Matthey Employee, please visit the internal careers site to apply: Find Jobs - Workday (myworkday.com)
All applications are carefully considered and your details will be stored on our secure Application Management System. This is used throughout Johnson Matthey for the selection of suitable candidates for our vacancies as they arise. Johnson Matthey respects your privacy and is committed to protecting your personal information. For more information about how your personal data is used please view our privacy notice: Johnson Matthey Privacy Notice
You will be contacted by the Johnson Matthey Talent Acquisition team once your details have been reviewed. Please allow four weeks from the closing date to allow for screening to take place.
We appreciate the time and effort taken in completing an application.
By applying for this role and creating an account you are agreeing to Johnson Matthey Privacy Notice
Johnson Matthey Plc is an equal opportunities employer and positively encourages applications from suitably qualified and eligible candidates regardless of sex, race, disability, age, sexual orientation, marriage or civil partnership, pregnancy or maternity, religion or belief.