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Process Controls Engineer Jobs in Pittsburgh, PA

Engineer,Controls

Warrendale, PA · On-site

$81K - $105K/yr

... various process areas. * Responsible in troubleshooting a live Energy Cube (1000 volt DC ... Minimum 1 years of Robotic Arm programming experience interfacing with PLC, preferred Fanuc ...

Engineer,Controls

Warrendale, PA · On-site

$81K - $105K/yr

... various process areas. * Responsible in troubleshooting a live Energy Cube (1000 volt DC ... Minimum 1 years of Robotic Arm programming experience interfacing with PLC, preferred Fanuc ...

New

Engineer,Controls

Warrendale, PA · On-site

$81K - $105K/yr

... various process areas. * Responsible in troubleshooting a live Energy Cube (1000 volt DC ... Minimum 1 years of Robotic Arm programming experience interfacing with PLC, preferred Fanuc ...

Electrical and Controls Engineer

Pittsburgh, PA · On-site

$77K - $103K/yr

... Controls Engineer to join our multidisciplinary engineering team. In this role, you'll lead ... process control * Strong PLC/HMI programming experience, especially Allen-Bradley/Rockwell ...

Showing results 41-60

Process Controls Engineer information

See Pittsburgh, PA salary details

$51K

$95.9K

$142.7K

How much do process controls engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for process controls engineer in Pittsburgh, PA is $95,877.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,300.00 and $113,100.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

How much does a process controls engineer earn?

A process controls engineer's average salary typically ranges from $70,000 to $110,000 annually, depending on experience, location, and industry. Senior roles or those with specialized skills in automation and control systems can earn higher compensation, often exceeding $120,000 per year.

What are the key skills and qualifications needed to thrive as a process controls engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges process controls engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What is a process controls engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing or industrial processes. They analyze data, troubleshoot equipment, and implement automation solutions using tools like PLCs and SCADA systems to ensure efficient and safe operations.

What are popular job titles related to Process Controls Engineer jobs in Pittsburgh, PA?

For Process Controls Engineer jobs in Pittsburgh, PA, the most frequently searched job titles are:

What job categories do people searching Process Controls Engineer jobs in Pittsburgh, PA look for?

The top searched job categories for Process Controls Engineer jobs in Pittsburgh, PA are:

What cities near Pittsburgh, PA are hiring for Process Controls Engineer jobs?

Cities near Pittsburgh, PA with the most Process Controls Engineer job openings:

Infographic showing various Process Controls Engineer job openings in Pittsburgh, PA as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $95,877 per year, or $46.1 per hour.

Senior Hydro Controls Engineer - Hydro

Emerson

Cranberry Township, PA

$94K - $124K/yr

Full-time

Medical, Dental, Vision, Retirement

Re-posted 12 days ago


Emerson Electric rating

7.8

Company rating: 7.8 out of 10

Based on 22 frontline employees who took The Breakroom Quiz

213th of 490 rated machine equipment manufacturers


Job description

Emerson is seeking an experienced Advanced Senior Controls Engineer - Hydro to join our Power and Water Solutions team in Cranberry Township, Pennsylvania, with relocation assistance available for qualified candidates. In this critical role, you will be part of the Hydro Controls Engineering team responsible for delivering fully engineered control system solutions for hydroelectric power plants across North America.

This team focuses on modernizing existing hydro facilities through the replacement of turbine governor systems and related control equipment. Solutions are delivered as comprehensive turnkey projects, encompassing project management, engineering design, system integration, testing, and on-site commissioning. Your work will directly support reliable, efficient, and sustainable power generation for customers across the region.

Learn more about Emerson's Hydro Power Solutions.

In This Role, Your Responsibilities Will Be:

  • Lead engineering efforts for retrofit and modernization projects within the North American hydroelectric power industry 
  • Design and develop turbine governor systems and plant control solutions for hydroelectric facilities 
  • Interpret customer and industry technical specifications to create mechanical, hydraulic, and electrical control system designs 
  • Develop and adapt control logic using Ladder Logic, Structured Text, and functional flow diagrams 
  • Apply electrical and hydraulic schematics to ensure accurate, safe, and effective system integration 
  • Configure and customize PLC and HMI software to meet project-specific operational requirements 
  • Support Factory Acceptance Testing (FAT) and commission control systems at customer sites 
  • Develop control narratives, functional descriptions, and hardware and software test procedures 
  • Serve as a technical subject matter expert for hydro control systems, plant operations, and customer engagement

Who You Are:
You are a proactive problem solver who thrives in dynamic environments. You build strong relationships with customers and colleagues, fostering trust and collaboration. You stay focused on goals, adapt to challenges with a positive attitude, and consistently deliver high-quality results. You seek opportunities to innovate and improve processes, demonstrating resilience and accountability in achieving outcomes. 

For This Role, You Will Need:

  • Bachelor's degree or equivalent in engineering or related technical field
  • 7+ years of experience in controls and automation.
  • Hands-on experience with design and commissioning of control systems for hydro power plants and turbine governor systems.
  • Proficiency in PLC and HMI programming/configuration (Rockwell, Siemens, Schneider) and/or DCS systems.
  • Knowledge of communication networks such as Modbus, Ethernet/IP, Profinet, and DNP3.
  • Ability to serve as the primary technical contact for customers.
  • Willingness to travel up to 30% domestically to support projects.
  • Legal authorization to work in the United States without sponsorship now or in the future. This is not a position for which sponsorship will be provided. Individuals with temporary visas such as E, F-1 (including those with OPT or CPT) , H-1, H-2, L-1, B, J or TN, or who need sponsorship for work authorization now or in the future, are not eligible for hire.

Preferred Qualifications That Set You Apart:

  • 10+ years of experience in controls and automation engineering 
  • Ability to analyze and implement engineering designs for logic or digital circuitry, motor controls, instrumentation, or data acquisition systems.
  • Experience with pumped storage station controls.
  • Prior experience with Emerson Ovation controls systems  

Our Culture and Commitment To You:

At Emerson, we prioritize a workplace where every employee is valued, respected, and empowered to grow. We foster an environment that encourages innovation, collaboration, and diverse perspectives-because we know that great ideas come from great teams. Our commitment to ongoing career development and growing an inclusive culture ensures you have the support to thrive. Whether through mentorship, training, or leadership opportunities, we invest in your success so you can make a lasting impact. We believe diverse teams, working together are key to driving growth and delivering business results.

We recognize the importance of employee wellbeing. We prioritize providing flexible, competitive benefits plans to meet you and your family's physical, mental, financial, and social needs. We provide a variety of medical insurance plans, with dental and vision coverage, Employee Assistance Program, 401(k), tuition reimbursement, employee resource groups, recognition, and much more. Our culture offers flexible time off plans, including paid parental leave (maternal and paternal), vacation and holiday leave.

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WHY EMERSON 

Our Commitment to Our People

At Emerson, we are motivated by a spirit of collaboration that helps our diverse, multicultural teams across the world drive innovation that makes the world healthier, safer, smarter, and more sustainable. And we want you to join us in our bold aspiration.

We have built an engaged community of inquisitive, dedicated people who thrive knowing they are welcomed, trusted, celebrated, and empowered to solve the world's most complex problems - for our customers, our communities, and the planet. You'll contribute to this vital work while further developing your skills through our award-winning employee development programs. We are a proud corporate citizen in every city where we operate and are committed to our people, our communities, and the world at large. We take this responsibility seriously and strive to make a positive impact through every endeavor.

At Emerson, you'll see firsthand that our people are at the center of everything we do. So, let's go. Let's think differently. Learn, collaborate, and grow. Seek opportunity. Push boundaries. Be empowered to make things better. Speed up to break through. Let's go, together.

Work Authorization

Emerson will only employ those who are legally authorized to work in the United States. This is not a position for which sponsorship will be provided. Individuals with temporary visas such as E, F-1(including those with OPT or CPT) , H-1, H-2, L-1, B, J or TN, or who need sponsorship for work authorization now or in the future, are not eligible for hire.

Equal Opportunity Employer

Emerson is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to sex, race, color, religion, national origin, age, marital status, political affiliation, sexual orientation, gender identity, genetic information, disability or protected veteran status. We are committed to providing a workplace free of any discrimination or harassment.

Accessibility Assistance or Accommodation

If you have a disability and are having difficulty accessing or using this website to apply for a position, please contact: idisability.administrator@emerson.com.   


ABOUT EMERSON 

Emerson is a global leader in automation technology and software. Through our deep domain expertise and legacy of flawless execution, Emerson helps customers in critical industries like life sciences, energy, power and renewables, chemical and advanced factory automation operate more sustainably while improving productivity, energy security and reliability.

With global operations and a comprehensive portfolio of software and technology, we are helping companies implement digital transformation to measurably improve their operations, conserve valuable resources and enhance their safety.

We offer equitable opportunities, celebrate diversity, and embrace challenges with confidence that, together, we can make an impact across a broad spectrum of countries and industries. Whether you're an established professional looking for a career change, an undergraduate student exploring possibilities, or a recent graduate with an advanced degree, you'll find your chance to make a difference with Emerson. Join our team - let's go!

No calls or agencies please. 


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