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Process Controls Engineer Jobs (NOW HIRING)

The Process Control Engineer is responsible for implementing, maintaining and troubleshooting ... controls, Lean, and continuous improvement methods • Knowledge of Honeywell TPS/TPN (TDC 3000 ...

Senior Process Controls Engineer - Grand Rapids, Michigan DISHER is currently partnering with a leader in food stabilization in Grand Rapids, MI to fill their Senior Process Controls Engineer ...

Senior Process Controls Engineer - Grand Rapids, Michigan DISHER is currently partnering with a leader in food stabilization in Grand Rapids, MI to fill their Senior Process Controls Engineer ...

The Process Controls Engineer role is based in Memphis, TN (onsite) . Be part of a collaborative, solution-oriented, technically advanced team where together we can achieve greatness and make a real ...

JOIN A TOP WORKPLACE - Process Controls Engineer Responsible for hands-on ownership, troubleshooting, and continuous improvement of plant process control systems supporting batch and continuous ...

Senior Process Controls Engineer

Grand Rapids, MI · On-site

$93K - $122K/yr

Senior Process Controls Engineer - Grand Rapids, Michigan DISHER is currently partnering with a leader in food stabilization in Grand Rapids, MI to fill their Senior Process Controls Engineer ...

JOIN A TOP WORKPLACE - Process Controls Engineer Responsible for hands-on ownership, troubleshooting, and continuous improvement of plant process control systems supporting batch and continuous ...

... process experts, applications engineers, etc.). This position will help install, maintain, support, and improve site process controls assets and systems. They will also serve as a key resource to ...

... process experts, applications engineers, etc.). This position will help install, maintain, support, and improve site process controls assets and systems. They will also serve as a key resource to ...

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Process Controls Engineer information

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$52.5K

$98.8K

$147K

How much do process controls engineer jobs pay per year?

As of Jun 8, 2026, the average yearly pay for process controls engineer in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

What are the key skills and qualifications needed to thrive as a Process Controls Engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges Process Controls Engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What is a Process Controls Engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.
More about Process Controls Engineer jobs
What cities are hiring for Process Controls Engineer jobs? Cities with the most Process Controls Engineer job openings:
What states have the most Process Controls Engineer jobs? States with the most job openings for Process Controls Engineer jobs include:
Infographic showing various Process Controls Engineer job openings in the United States as of May 2026, with employment types broken down into 1% Locum Tenens, 1% As Needed, 82% Full Time, and 16% Part Time. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $98,759 per year, or $47.5 per hour.
Process Controls Engineer

Process Controls Engineer

Thermo Fisher Scientific

Stafford Springs, CT • On-site

$91K - $122K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 28 days ago


Thermo Fisher Scientific rating

7.7

Company rating: 7.7 out of 10

Based on 396 frontline employees who took The Breakroom Quiz

186th of 516 rated manufacturers


Job description

Work Schedule
Standard (Mon-Fri)
Environmental Conditions
Able to lift 40 lbs. without assistance, Fluctuating Temps hot/cold, Some degree of PPE (Personal Protective Equipment) required (safety glasses, gowning, gloves, lab coat, ear plugs etc.)
Job Description
As part of the Thermo Fisher Scientific team, you'll discover meaningful work that makes a positive impact on a global scale. Join our colleagues in bringing our Mission to life every single day to enable our customers to make the world healthier, cleaner and safer. We provide our global teams with the resources needed to achieve individual career goals while helping to take science a step beyond by developing solutions for some of the world's toughest challenges, like protecting the environment, making sure our food is safe or helping find cures for cancer.
DESCRIPTION:
The Impact You Will Make in this Role:
As a Process Controls Engineer, you will have the opportunity to rouse your curiosity and collaborate with some of the most innovative and diverse people around the world. Here you will make an impact by:
• Providing engineering leadership to the assigned areas of the Stafford Springs manufacturing plant and establishing a network of resources and contacts to meet business goals and customer needs
• Supporting legacy manufacturing systems and bringing forward your creativity to implement step change improvements
• Being part of a team that brings speed to the implementation of state-of-the-art manufacturing systems
• Supporting site resources with technical knowledge and problem-solving acumen
REQUIREMENTS:
Your Skills and Expertise:
To help ensure your success in this role, Thermo Fisher Scientific requires (at a minimum) the following qualifications:
• Bachelor's degree or higher in Science or Engineering (completed and verified prior to start) from an accredited institution
• Five years of Engineering experience in a private, public, government or military environment
Additional qualifications, though not required for consideration, include:
• Experience with Allen-Bradley and/or Siemens controls systems and hardware
• Experience with automation, vision systems, and/or robotics
• Experience with Wonderware (AVEVA) Historian, InTouch, or MES
• Experience with Inductive Automation Ignition Suite
• Experience with CAD software and manufacturing documentation systems
• Self-starter who operates with a high degree of autonomy
Travel: May include up to 10% domestic
Relocation Assistance: May be authorized
Must be legally authorized to work in country of employment without sponsorship for employment visa status (e.g., H1B status).
Compensation and Benefits
The salary range estimated for this position based in Connecticut is $91,700.00-$122,200.00.
This position may also be eligible to receive a variable annual bonus based on company, team, and/or individual performance results in accordance with company policy. We offer a comprehensive Total Rewards package that our U.S. colleagues and their families can count on, which includes:
  • A choice of national medical and dental plans, and a national vision plan, including health incentive programs
  • Employee assistance and family support programs, including commuter benefits and tuition reimbursement
  • At least 120 hours paid time off (PTO), 10 paid holidays annually, paid parental leave (3 weeks for bonding and 8 weeks for caregiver leave), accident and life insurance, and short- and long-term disability in accordance with company policy
  • Retirement and savings programs, such as our competitive 401(k) U.S. retirement savings plan
  • Employees' Stock Purchase Plan (ESPP) offers eligible colleagues the opportunity to purchase company stock at a discount

For more information on our benefits, please visit: https://jobs.thermofisher.com/global/en/total-rewards

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