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Process Controls Engineer Jobs (NOW HIRING)

Process Controls Engineer

Warren, MI · On-site

$78K - $101K/yr

Bachelor's degree in Electronic Engineering, Mechanical Engineering, Software Engineering, or related field of study and Five (5) years of experience as a Process Engineer, Controls Engineer ...

Process Controls Engineer

Houston, TX · On-site

$79K - $103K/yr

Apply for the opportunity to join our team dedicated to preserving and protecting Texas waters. 1.0 Job Summary The Process Controls Engineer will provide operations, maintenance, and project team ...

Process Controls Engineer The Process Controls Engineer supports municipal wastewater treatment projects from initial design through final startup and commissioning. You will take full ownership of ...

Process Controls Engineer

Warren, MI · On-site

$78K - $101K/yr

Bachelor's degree in Electronic Engineering, Mechanical Engineering, Software Engineering, or related field of study and Five (5) years of experience as a Process Engineer, Controls Engineer ...

$88K - $114K/yr

Discover your exciting role The Exentec team in Sherwood, OR is seeking a driven Process Controls Engineer to take ownership of designing, programming, installing, commissioning, and optimizing PLC ...

Process Controls Engineer

Hammond, IN · On-site

$79K - $102K/yr

As a member of the Engineering team, the Process Controls Engineer will be responsible to Lead and support controls, automation, and implementation of projects from the prototype into production ...

Discover your exciting role The Exentec team in Sherwood, OR is seeking a driven Process Controls Engineer to take ownership of designing, programming, installing, commissioning, and optimizing PLC ...

Process Controls Engineer

Houston, TX

$79K - $103K/yr

Apply for the opportunity to join our team dedicated to preserving and protecting Texas waters. 1.0 Job Summary The Process Controls Engineer will provide operations, maintenance, and project team ...

Senior Process Controls Engineer

Augusta, GA · On-site

$91K - $120K/yr

The Senior Process Controls Engineer serves as a technical leader and subject matter expert for all automation, process control, and instrumentation systems across the Manus Augusta BioFacility. This ...

The Senior Process Controls Engineer serves as a technical leader and subject matter expert for all automation, process control, and instrumentation systems across the Manus Augusta BioFacility. This ...

This position continuously communicates with the operations, maintenance, and engineering departments in the development of process control improvements, troubleshooting process controls issues, and ...

Senior Process Controls Engineer

Augusta, GA · On-site

$76K - $100K/yr

The Senior Process Controls Engineer serves as a technical leader and subject matter expert for all automation, process control, and instrumentation systems across the Manus Augusta BioFacility. This ...

This position continuously communicates with the operations, maintenance, and engineering departments in the development of process control improvements, troubleshooting process controls issues, and ...

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Showing results 1-20

Process Controls Engineer information

See salary details

$52.5K

$98.8K

$147K

How much do process controls engineer jobs pay per year?

As of Jul 20, 2026, the average yearly pay for process controls engineer in the United States is $98,759.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,500.00 and $116,500.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

What are the key skills and qualifications needed to thrive as a Process Controls Engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges Process Controls Engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High-level process controls engineers working in industries like oil and gas or manufacturing with significant expertise and certifications may also reach this salary level.

What engineers make $200,000 a year?

Process Controls Engineers can earn $200,000 or more annually, especially with extensive experience, advanced certifications, or leadership roles in industries like manufacturing, oil and gas, or aerospace. High salaries often require expertise in automation, control systems, and proficiency with tools such as PLCs and SCADA systems.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum, aerospace, or software engineering can reach annual salaries of $500,000 or more, often through a combination of base pay, bonuses, and stock options. These roles typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What is a Process Controls Engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing and industrial processes. They analyze process data, troubleshoot control issues, and implement automation solutions using tools like PLCs and SCADA systems to improve efficiency and safety. Strong knowledge of control theory, instrumentation, and programming is essential for this role.
More about Process Controls Engineer jobs
What cities are hiring for Process Controls Engineer jobs? Cities with the most Process Controls Engineer job openings:
What states have the most Process Controls Engineer jobs? States with the most job openings for Process Controls Engineer jobs include:
Infographic showing various Process Controls Engineer job openings in the United States as of July 2026, with employment types broken down into 91% Full Time, 7% Part Time, 1% Contract, and 1% Nights. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $98,759 per year, or $47.5 per hour.
Process Controls Engineer

Process Controls Engineer

General Motors

Warren, MI • On-site

$78K - $101K/yr

Full-time

Re-posted 4 days ago


General Motors rating

8.0

Company rating: 8.0 out of 10

General Motors

Based on 309 frontline employees who took The Breakroom Quiz

7.4

Company rating compared to similar companies: 7.4 out of 10

Automakers average

Based on 6,230 frontline employees who took The Breakroom Quiz


Job description

Job Description

DUTIES: New program implementation and execution with SOR prep, forecasting, controls design, equipment build/run-off and buyoff. Design, construction, integration, plant installation, successful launch and continuous improvement of equipment and tools required in plants for the production of high-quality parts. Manage deliveries to program timing milestones working with multiple suppliers. Provide project report outs to senior management. Existing program and site support including troubleshooting. Communicate effectively and work collaboratively with all customers and plants. Provide technical direction to less experienced controls engineers and suppliers. Design and troubleshooting of electrical controls systems. Work may involve development and testing of advanced process technology. Up to 40% domestic and international travel required.

REQUIREMENTS: Bachelor's degree in Electronic Engineering, Mechanical Engineering, Software Engineering, or related field of study and Five (5) years of experience as a Process Engineer, Controls Engineer, Software Engineer, or related role. Five years of experience with: Electrical and control systems and the ability to apply these concepts within a manufacturing environment; Mechanical concepts involving machine designs and process requirements involved in the manufacturing process; PLC and HMI programming, Ethernet and Devicenet networks; Servo motors, motion control, and drives; and Siemens and Allen-Bradley.

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About General Motors

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General Motors is a company with global scale and capabilities, headquartered in Detroit, Michigan, with employees around the world. The company employs over 165,000 people, serves six continents, operates across 22 time zones, and has a diverse workforce speaking 75 languages1. GM’s vision is to drive the world forward by pioneering innovations that move and connect people to what matters. The company is working towards an all-electric future with its new Ultium Platform and is pushing transportation options beyond our wildest imaginations with autonomous vehicles. GM is also committed to becoming the most inclusive company in the world.

Industry

Transportation equipment manufacturing

Company size

10,000+ Employees

Headquarters location

Detroit, MI, US

Year founded

1908