When you join Design Group as a Principal Process Controls Engineer, you are joining a team that will challenge you and position you for growth. Design Group is widely known as an industry leader ...
When you join Design Group as a Principal Process Controls Engineer, you are joining a team that will challenge you and position you for growth. Design Group is widely known as an industry leader ...
When you join Design Group as a Principal Process Controls Engineer, you are joining a team that will challenge you and position you for growth. Design Group is widely known as an industry leader ...
When you join Design Group as a Principal Process Controls Engineer, you are joining a team that will challenge you and position you for growth. Design Group is widely known as an industry leader ...
Senior Controls Engineer
Portage, IN · On-site
$89K - $117K/yr
... process and discrete manufacturing environments. The Senior Controls Engineer is expected to ... provide strategic direction in the selection and deployment of automation technologies, mentor ...
Senior Controls Engineer
Portage, IN · On-site
$89K - $117K/yr
... process and discrete manufacturing environments. The Senior Controls Engineer is expected to ... provide strategic direction in the selection and deployment of automation technologies, mentor ...
Controls Engineer
Saint Charles, IL · On-site
$85 - $125/hr
They will be expected to support continuous process and hybrid environments. This includes batching ... in a controls engineering role in a manufacturing environment OR 3-5 years of experience in a ...
Controls Engineer
Saint Charles, IL · On-site
$85 - $125/hr
They will be expected to support continuous process and hybrid environments. This includes batching ... in a controls engineering role in a manufacturing environment OR 3-5 years of experience in a ...
Controls Engineer
Saint Charles, IL · On-site
$85K - $125K/yr
They will be expected to support continuous process and hybrid environments. This includes batching ... in a controls engineering role in a manufacturing environment OR 3-5 years of experience in a ...
Controls Engineer
Saint Charles, IL · On-site
$85K - $125K/yr
They will be expected to support continuous process and hybrid environments. This includes batching ... in a controls engineering role in a manufacturing environment OR 3-5 years of experience in a ...
Senior Controls Engineer
Chicago, IL · On-site
$100 - $130/hr
... process and discrete manufacturing environments. The Senior Controls Engineer is expected to ... provide strategic direction in the selection and deployment of automation technologies, mentor ...
Senior Controls Engineer
Chicago, IL · On-site
$100 - $130/hr
... process and discrete manufacturing environments. The Senior Controls Engineer is expected to ... provide strategic direction in the selection and deployment of automation technologies, mentor ...
Senior Controls Engineer
Saint Charles, IL · On-site
$100K - $140K/yr
... process and discrete manufacturing environments. The Senior Controls Engineer is expected to ... provide strategic direction in the selection and deployment of automation technologies, mentor ...
Senior Controls Engineer
Saint Charles, IL · On-site
$100K - $140K/yr
... process and discrete manufacturing environments. The Senior Controls Engineer is expected to ... provide strategic direction in the selection and deployment of automation technologies, mentor ...
Senior Controls Engineer
Saint Charles, IL · On-site
$100K - $140K/yr
... process and discrete manufacturing environments. The Senior Controls Engineer is expected to ... provide strategic direction in the selection and deployment of automation technologies, mentor ...
Senior Controls Engineer
Saint Charles, IL · On-site
$100K - $140K/yr
... process and discrete manufacturing environments. The Senior Controls Engineer is expected to ... provide strategic direction in the selection and deployment of automation technologies, mentor ...
Senior Controls Engineer
Saint Charles, IL · On-site
$100 - $140/hr
... process and discrete manufacturing environments. The Senior Controls Engineer is expected to ... provide strategic direction in the selection and deployment of automation technologies, mentor ...
Senior Controls Engineer
Saint Charles, IL · On-site
$100 - $140/hr
... process and discrete manufacturing environments. The Senior Controls Engineer is expected to ... provide strategic direction in the selection and deployment of automation technologies, mentor ...
Controls Engineer
Saint Charles, IL · On-site
$85K - $125K/yr
They will be expected to support continuous process and hybrid environments. This includes batching ... in a controls engineering role in a manufacturing environment OR 3-5 years of experience in a ...
Controls Engineer
Saint Charles, IL · On-site
$85K - $125K/yr
They will be expected to support continuous process and hybrid environments. This includes batching ... in a controls engineering role in a manufacturing environment OR 3-5 years of experience in a ...
Controls Engineer (Mid-level)
La Grange Park, IL · On-site
$85K - $110K/yr
The Controls Engineer will design, develop, and maintain control systems for our manufacturing and automation processes. The ideal candidate will have experience in PLC programming, HMI development ...
Controls Engineer (Mid-level)
La Grange Park, IL · On-site
$85K - $110K/yr
The Controls Engineer will design, develop, and maintain control systems for our manufacturing and automation processes. The ideal candidate will have experience in PLC programming, HMI development ...
Controls Engineer (Mid-level)
La Grange Park, IL · On-site
$85 - $110/hr
The Controls Engineer will design, develop, and maintain control systems for our manufacturing and automation processes. The ideal candidate will have experience in PLC programming, HMI development ...
Controls Engineer (Mid-level)
La Grange Park, IL · On-site
$85 - $110/hr
The Controls Engineer will design, develop, and maintain control systems for our manufacturing and automation processes. The ideal candidate will have experience in PLC programming, HMI development ...
Controls Engineer (Mid-level)
$85K - $110K/yr
The Controls Engineer will design, develop, and maintain control systems for our manufacturing and automation processes. The ideal candidate will have experience in PLC programming, HMI development ...
Controls Engineer (Mid-level)
$85K - $110K/yr
The Controls Engineer will design, develop, and maintain control systems for our manufacturing and automation processes. The ideal candidate will have experience in PLC programming, HMI development ...
PLC / Controls Engineer
Naperville, IL · On-site
$77K - $99K/yr
Process controls * Energy * Other field-deployed PLC environments Important Candidate Requirement PLC programming and commissioning are the primary requirements. Required Skills & Experience * Strong ...
PLC / Controls Engineer
Naperville, IL · On-site
$77K - $99K/yr
Process controls * Energy * Other field-deployed PLC environments Important Candidate Requirement PLC programming and commissioning are the primary requirements. Required Skills & Experience * Strong ...
PLC / Controls Engineer
Glen Ellyn, IL · On-site
$75 - $100/hr
Process controls * Energy * Other field-deployed PLC environments Important Candidate Requirement PLC programming and commissioning are the primary requirements. Required Skills & Experience * Strong ...
PLC / Controls Engineer
Glen Ellyn, IL · On-site
$75 - $100/hr
Process controls * Energy * Other field-deployed PLC environments Important Candidate Requirement PLC programming and commissioning are the primary requirements. Required Skills & Experience * Strong ...
PM Controls Engineer
Chicago, IL · On-site
$86K - $111K/yr
We are seeking an experienced PM Controls Engineer (Functional Lead) to lead automation and process improvement projects within a manufacturing environment. This role will be responsible for driving ...
Quick apply
PM Controls Engineer
Chicago, IL · On-site
$86K - $111K/yr
We are seeking an experienced PM Controls Engineer (Functional Lead) to lead automation and process improvement projects within a manufacturing environment. This role will be responsible for driving ...
Controls Engineer Maintenance Technician
Bolingbrook, IL · On-site
$48/hr
Controls Engineer Maintenance Technician - Bolingbrook, Illinois 6-12 Month Temp. Contract ... process is cause for denial of an offer, revocation of any existing offer, or other adverse action ...
New
Quick apply
Controls Engineer Maintenance Technician
Bolingbrook, IL · On-site
$48/hr
Controls Engineer Maintenance Technician - Bolingbrook, Illinois 6-12 Month Temp. Contract ... process is cause for denial of an offer, revocation of any existing offer, or other adverse action ...
New
Controls Engineer Maintenance Technician
Bolingbrook, IL · On-site
$48/hr
Controls Engineer Maintenance Technician - Bolingbrook, Illinois 6-12 Month Temp. Contract ... process is cause for denial of an offer, revocation of any existing offer, or other adverse action ...
New
Quick apply
Controls Engineer Maintenance Technician
Bolingbrook, IL · On-site
$48/hr
Controls Engineer Maintenance Technician - Bolingbrook, Illinois 6-12 Month Temp. Contract ... process is cause for denial of an offer, revocation of any existing offer, or other adverse action ...
New
Controls Engineer
Rolling Meadows, IL · On-site
$84K - $108K/yr
Position Summary The Controls Engineer is responsible for the controls architecture, software ... processes that support scalable machine platforms. • Program and integrate servo motion, multi ...
Controls Engineer
Rolling Meadows, IL · On-site
$84K - $108K/yr
Position Summary The Controls Engineer is responsible for the controls architecture, software ... processes that support scalable machine platforms. • Program and integrate servo motion, multi ...
Controls Engineer
Addison, IL · On-site
$100K - $155K/yr
Controls Engineer Chicago metro/ Addison, IL Direct/ Salaried role, $100k-$155k, Hybrid, Full Bene ... Design, develop, and implement control system logic software and hardware to meet process, machine ...
Quick apply
Controls Engineer
Addison, IL · On-site
$100K - $155K/yr
Controls Engineer Chicago metro/ Addison, IL Direct/ Salaried role, $100k-$155k, Hybrid, Full Bene ... Design, develop, and implement control system logic software and hardware to meet process, machine ...
Process Controls Engineer information
See Chicago, IL salary details
$54.1K - $62.9K
3% of jobs
$62.9K - $71.8K
14% of jobs
$77.8K is the 25th percentile. Wages below this are outliers.
$71.8K - $80.6K
12% of jobs
$80.6K - $89.5K
11% of jobs
$89.5K - $98.3K
9% of jobs
The median wage is $99.7K / yr.
$98.3K - $107.2K
14% of jobs
$107.2K - $116K
12% of jobs
$117.2K is the 75th percentile. Wages above this are outliers.
$116K - $124.9K
12% of jobs
$124.9K - $133.7K
9% of jobs
$133.7K - $142.6K
4% of jobs
$142.6K - $151.4K
2% of jobs
$54.1K
$101.7K
$151.4K
How much do process controls engineer jobs pay per year?
What is a process controls engineer?
What are some common challenges process controls engineers face when implementing new automation systems?
What are the key skills and qualifications needed to thrive as a process controls engineer, and why are they important?
What is the difference between Process Controls Engineer vs Automation Engineer?
| Aspect | Process Controls Engineer | Automation Engineer |
|---|---|---|
| Credentials | Typically requires a degree in engineering, often with certifications in control systems or PLC programming | Requires a degree in engineering or computer science, with certifications in automation or robotics |
| Work Environment | Industrial plants, manufacturing facilities, process industries | Manufacturing, robotics, or software development environments |
| Industry Usage | Commonly used in process industries like chemical, oil & gas, and pharmaceuticals | Used across manufacturing, automotive, and electronics sectors |
While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.
How much does a process controls engineer earn?
What does a process controls engineer do?
What are popular job titles related to Process Controls Engineer jobs in Chicago, IL?
For Process Controls Engineer jobs in Chicago, IL, the most frequently searched job titles are:
What job categories do people searching Process Controls Engineer jobs in Chicago, IL look for?
The top searched job categories for Process Controls Engineer jobs in Chicago, IL are:

Full-time
Re-posted 5 days ago
Key responsibilities
Support capital projects by implementing process control solutions and ensuring project delivery meets quality, schedule, and cost targets.
Serve as a subject matter expert in process control systems, including FactoryTalk Batch, PlantPAx, and ISA-88 (S88) batch controls.
Mentor and review the work of engineers, and support the development of standards and best practices for process automation in manufacturing environments.
Barry-Wehmiller rating
8.7
Based on 14 frontline employees who took The Breakroom Quiz
58th of 499 rated machine equipment manufacturers
Job description
About Us:
BW Design Group is a fully integrated architecture, engineering, construction, system integration, and consulting firm committed to helping our clients realize their most critical goals from Strategy to Commercialization. As the only firm born from a manufacturing technology company to become an independent and fully integrated firm, we combine deep domain expertise in the manufacturing environment with an approach that is built to serve the dynamic needs of our clients. Rooted in our distinct culture of Truly Human Leadership, we cultivate the leaders who will define tomorrow and partner with our clients in the food & beverage, life sciences, industrial, and advanced technology industries to build the future of manufacturing and technology.
Job Description:
Who You'll Work With
You will join one of our 45 offices in the US, be part of a committed team of over 1500 professionals, and work in teams and directly with our clients doing work that is shaping the world around us. You will be welcomed into a rapidly growing business and team and empowered to make an impact. You will be valued, cared for, and challenged on your path to becoming a world-class professional consultant and surrounded by leaders who are committed to creating an environment that enables you to realize your own success and fulfillment.
When you join Design Group as a Principal Process Controls Engineer, you are joining a team that will challenge you and position you for growth. Design Group is widely known as an industry leader, recognized as a top system integrator, ranking #9 in the 2025 System Integrator Giants; as a Rockwell Platinum Integrator, the highest designation given to Rockwell partners; and as an Ignition Enterprise Premier Integrator. As a part of this team, you will learn from industry leading experts and may even have the chance to be an active participant in industry events like the Ignition Build-A-Thon which Design Group won in 2023!
As a Principal Process Controls Engineer, you will play a critical leadership role within Design Group's Control System Integration Practice. You will collaborate with seasoned leaders, technical specialists, and subject matter experts to deliver innovative, top-tier solutions to our clients and help define the direction and standards for process controls in the food & beverage industry.
What You'll Do
You'll work individually and in teams to support capital projects and implement solutions for our clients. Together, you will help our clients make critical changes to improve their performance and realize their most important goals.
- Serve as a subject matter expert and technical authority for the firm for process control systems, with mastery in FactoryTalk Batch, PlantPAx, and ISA-88 (S88) batch controls.
- Spearhead project teams through complex automation project life cycles, ensuring technical excellence and accountability across all phases-from conceptual design to site startup and client handover. Ensure that project delivery meets quality, schedule, and cost targets and that solutions comply with all regulatory, safety, and security standards.
- Mentor, develop, and review the work of engineers at all levels, elevating the technical expertise of the organization.
- Support the development and implementation of firmwide standards and best practices for process automation and controls in manufacturing environments.
- Partner directly with key clients to understand needs, define project requirements, articulate solutions, and build lasting relationships based on trust and delivery of world-class outcomes.
- Champion client-focused innovation, evaluating new technologies and creative approaches to deliver exceptional value, quality, and performance.
- Participate in business development strategy, project opportunity reviews, and proposal preparation for high-value and complex projects.
What You'll Bring
- Minimum of 15 years of progressive process controls engineering experience, including significant leadership roles and client-facing responsibilities in manufacturing environments.
- Mastery of FactoryTalk Batch, Rockwell PlantPAx, and thorough understanding and application of ISA-88 (S88) batch process control standards.
- Substantial experience with process instrumentation, industrial networking, PLC/SCADA architectures, and integration with process systems.
- Demonstrated history of leading teams in the successful delivery of automation projects.
- Outstanding communication skills with the ability to inspire teams, engage with clients at executive and plant levels, and convey complex technical information clearly to all audiences.
- Experience with proposal development, project estimation, and scope definition for controls projects.
- Aptitude for troubleshooting, creative problem solving, and delivering innovative technical solutions in demanding environments.
- Recognition as a technical leader or subject matter expert in professional or industry settings; participation in conferences or standards committees is a plus.
- Willingness to travel as required for project and client needs, including installations, startup support, strategic meetings, training, and industry events.
- Bachelor's degree in Electrical, Chemical, or Mechanical Engineering (Master's and/or Professional Engineer (PE) license preferred).
Our culture and commitment to our people is what sets us apart. We foster an environment of mutual respect, integrity, and unconditional interest in the individual and collective success of our professionals. Our model and entrepreneurial mindset offer a rewarding, challenging, and highly flexible path. As a Principal Process Controls Engineer, you will build a meaningful and fulfilling career with the support of professional development resources and mentorships including our First Year Experience program, Individual Development Plans, and Career Path resources and tools. You will be surrounded by exceptional talent who will support your development as both a world-class engineer and a highly effective leader.
Feel like you're on the path to becoming a Principal Process Controls Engineer but you're not quite there yet? We'd love to connect with you to see if we can take you from where you are today and grow you into a Design Group Engineering Consultant.
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At Barry-Wehmiller we recognize that people come with a wealth of experience and talent beyond just the technical requirements of a job. If your experience is close to what you see listed here, please still consider applying. We know that our differences often can bring about innovation, excellence and meaningful work-therefore, people from all backgrounds are encouraged to apply to our positions. Please let us know if you require reasonable accommodations during the interview process.
Barry-Wehmiller is an equal opportunity employer. M/F/D/V This organization uses E-Verify.
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