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Process Controls Engineer Jobs in Chicago, IL (NOW HIRING)

Lear Corporation

Process Controls Engineer

Hammond, IN

$79K - $102K/yr

As a member of the Engineering team, the Process Controls Engineer will be responsible to Lead and support controls, automation, and implementation of projects from the prototype into production ...

Lear Corporation

Process Controls Engineer

Hammond, IN · On-site

$79K - $102K/yr

As a member of the Engineering team, the Process Controls Engineer will be responsible to Lead and support controls, automation, and implementation of projects from the prototype into production ...

MSI Express, Inc.

Controls Engineer

Portage, IN · On-site

$76K - $99K/yr

They will be expected to support continuous process and hybrid environments. This includes batching ... in a controls engineering role in a manufacturing environment OR 3-5 years of experience in a ...

MSI Express, Inc.

Senior Controls Engineer

Portage, IN · On-site

$89K - $117K/yr

... process and discrete manufacturing environments. The Senior Controls Engineer is expected to ... provide strategic direction in the selection and deployment of automation technologies, mentor ...

Implementation Engineers

Torque Controls Engineer

Chicago, IL · On-site

$86K - $102K/yr

Analyze torque data, process capability, and quality performance metrics. * Support integration and ... controls engineering, or assembly engineering experience. * Hands-on experience with industrial ...

Implementation Engineers

Torque Controls Engineer

Chicago, IL · On-site

$86K - $102K/yr

Analyze torque data, process capability, and quality performance metrics. * Support integration and ... controls engineering, or assembly engineering experience. * Hands-on experience with industrial ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

We have an urgent opening for a Controls Engineer position based in Libertyville, IL with one of ... The role includes commissioning new equipment and later focusing on troubleshooting and process ...

Mastech Digital

Controls Engineer

Addison, IL · On-site

$110K - $120K/yr

The Controls Engineer must have 6+ years of experience. For this role, you must be a skilled ... process system requirements. - Create Sequence of Operation (SOO) documentation detailing control ...

Sotera Health

Controls Engineer

Oak Brook, IL · On-site

$84K - $109K/yr

Controls Engineer Reporting to the Controls Engineering Manager, the Controls Engineer is ... Provide strategic oversight and management of applicable process control systems - PLCs, HMI ...

Stark Pharma Solutions Inc

PM Controls Engineer

Chicago, IL · On-site

$86K - $111K/yr

We are seeking an experienced PM Controls Engineer (Functional Lead) to lead automation and process improvement projects within a manufacturing environment. This role will be responsible for driving ...

BBS Automation

Sr. Controls Engineer

Bartlett, IL · On-site

$117K - $137K/yr

Join our Team! Sr. Controls Engineer is capable of leading the electrical and/or controls design ... Process. Performance. We live by our 2025 mission pillars: Innovation, Customer Solutions, Market ...

Sterling Engineering Inc.

Controls Engineers

Elgin, IL

$160K/yr

Controls Engineer - Automation Location: Elgin, IL Job Type: Full-Time Compensation: Up to $160,000 ... Additional benefits and perks discussed during the interview process * * * on for employment ...

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All JobsProcess Controls Engineer JobsProcess Controls Engineer Jobs in Chicago, IL

Process Controls Engineer information

See Chicago, IL salary details

$54.1K

$101.7K

$151.4K

How much do process controls engineer jobs pay per year?

As of Jul 26, 2026, the average yearly pay for process controls engineer in Chicago, IL is $101,736.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,800.00 and $120,000.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

What are the key skills and qualifications needed to thrive as a Process Controls Engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges Process Controls Engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High-level process controls engineers working in industries like oil and gas or manufacturing with significant expertise and certifications may also reach this salary level.

What engineers make $200,000 a year?

Process Controls Engineers can earn $200,000 or more annually, especially with extensive experience, advanced certifications, or leadership roles in industries like manufacturing, oil and gas, or aerospace. High salaries often require expertise in automation, control systems, and proficiency with tools such as PLCs and SCADA systems.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum, aerospace, or software engineering can reach annual salaries of $500,000 or more, often through a combination of base pay, bonuses, and stock options. These roles typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What is a Process Controls Engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing and industrial processes. They analyze process data, troubleshoot control issues, and implement automation solutions using tools like PLCs and SCADA systems to improve efficiency and safety. Strong knowledge of control theory, instrumentation, and programming is essential for this role.
What are popular job titles related to Process Controls Engineer jobs in Chicago, IL? For Process Controls Engineer jobs in Chicago, IL, the most frequently searched job titles are:
What job categories do people searching Process Controls Engineer jobs in Chicago, IL look for? The top searched job categories for Process Controls Engineer jobs in Chicago, IL are:
Process Controls Engineer jobs near you
Infographic showing various Process Controls Engineer job openings in Chicago, IL as of July 2026, with employment types broken down into 100% Full Time. Highlights an 67% In-person, and 33% Remote job distribution, with an average salary of $101,736 per year, or $48.9 per hour.
Process Controls Engineer

Process Controls Engineer

Lear Corporation

Hammond, IN

$79K - $102K/yr

Other

Posted 21 days ago

Lear Corporation rating

7.0

Company rating: 7.0 out of 10

Based on 66 frontline employees who took The Breakroom Quiz

115th of 155 rated electronics manufacturers

Job description

Lear For You

We work hard for the people who work for us. We champion our teams. We foster collaboration, inclusion, respect and excellence. What we are trying to say is we want to be more for you.

We are your path to a better career, a better future, and a better you.

Our teams have invented groundbreaking technologies, flawlessly manufactured millions of products and earned a long list of awards. Year after year, we are one of the World's Most Admired Companies. 

Our teams are the secret to our success. They are empowered, inventive and inclusive. Passionate about their craft. Driven to succeed. Because we all understand that we must work together to win. 

Are you ready for a better career? A better future?

We're Lear For You. 

Lear For You

We work hard for the people who work for us. We champion our teams and foster collaboration, inclusion, respect and excellence. Because we want to be more for you.

A path to a better career. A better future.

Our teams have invented groundbreaking technologies, manufactured millions of products and earned a long list of awards. Year after year, we're named one of the World's Most Admired Companies.

They're the secret to our success-empowered, inventive and inclusive. Passionate about their craft. Driven to succeed. Because we win together.

Are you ready for a better career? A better future?

Job Description

As a member of the Engineering team, the Process Controls Engineer will be responsible to Lead and support controls, automation, and implementation of projects from the prototype into production phase

Responsibilities
  • Design, develop, and streamline various aspects of electrical controls systems, general electrical circuitry, pneumatic, hydraulic systems, and machinery in the plant with use of AutoCAD/AutoCAD Electric, HMI Software/ Design, and/or E-Plan
  • Provide direction and be able to execute the programming for, installation of, and technical troubleshooting support of PLC ladder-logic based hardware and software applications throughout the plant.
  • Provide controls and systems engineering support for emergency and unscheduled repairs of production equipment during production peak and off-peak run times as needed.
  • Able to work with cross functional groups, as well as work effectively with Plant Engineers and Maintenance Supervisors to complete projects on time and within schedule.
  • Able to read and interpret equipment manuals, schematics, machinery assembly drawings, create component hardware BOMs, and determine additional system/hardware components for the design of electrical control systems and circuitry diagrams to perform required maintenance and service.
  • Able to diagnose process and machinery problems utilizing root cause failure analysis techniques, replace or repair equipment parts, test and adjust as required.
  • Assist with and provide guidance for the compliance of plant safety regulations such as (Arch Flash Electrical Safety- NFPA-70E; LOTO, Energized Work Permits, Safe Cell Entry).
Qualifications
  • Experience and working knowledge of CNC/FANUC machines.
  • 3 - 5+ years of Electrical Controls/System Engineering industry experience
  • Strong skills in ladder logic, preferably Allen-Bradley Systems; PLC5, SLC and ControlLogix 5000-5580.
  • Strong Skills in HMI Design
  • Familiarity with Ethernet/IP and basic networking applications and practices
  • Working knowledge and understanding of plant power distribution equipment and controls
  • Experience and working knowledge of robot teach points and programming code understanding.
  • Bachelor's Degree in Electrical/Electronic Engineering or related field
  • Automotive Manufacuring, JIT experience
Equal Opportunity Employer

Lear Corporation is committed to fair, meritbased employment practices and equal opportunity.

We provide reasonable accommodations in accordance with applicable law. For assistance during the application process, contact your recruiter directly.

Applicants must submit their resume for consideration using our applicant tracking system. Due to the high volume of applications received, only candidates selected for interviews will be contacted. Candidates must be legally authorized to work in the country where the position is located. Unsolicited resumes from search firms, employment agencies, or similar, will not be paid a fee and will become the property of Lear Corporation.

Lear Corporation is an Equal Opportunity Employer, committed to a diverse workplace.

Applicants must submit their resume for consideration using our applicant tracking system. Due to the high volume of applications received, only candidates selected for interviews will be contacted. Candidates must be legally authorized to work in the United States without sponsorship. Unsolicited resumes from search firms or employment agencies, or similar, will not be paid a fee and will become the property of Lear Corporation.

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