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Manufacturing Controls Engineer Jobs in Chicago, IL

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

The Controls Engineer will support the design, installation, commissioning, troubleshooting, and optimization of automated manufacturing equipment in a high-volume medical device production ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

The Controls Engineer will support the design, installation, commissioning, troubleshooting, and optimization of automated manufacturing equipment in a high-volume medical device production ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Medical Devices Manufacturing We are actively hiring a Controls Engineer for a leading Medical Device Manufacturing client. This is an excellent opportunity for professionals with experience in ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

We are seeking an experienced Controls Engineer with 7+ years of experience in industrial automation or high-volume manufacturing, preferably in the medical device industry . The ideal candidate will ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Libertyville, IL Seeking a Controls Engineer with 7+ years of experience in industrial automation and high-volume manufacturing. The ideal candidate will lead the design, commissioning ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Seeking an experienced Controls Engineer with 7+ years in manufacturing/automation to support a new high-volume medical device manufacturing plant . The role focuses on controls design, commissioning ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Seeking an experienced Controls Engineer to support a new medical device manufacturing plant. The role involves controls system design, commissioning, troubleshooting, and continuous improvement of ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Seeking a Controls Engineer with strong experience in PLCs, automation, and SCADA systems to support a high-volume medical device manufacturing plant. The role includes commissioning new equipment ...

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

Libertyville, IL Job Summary Seeking an experienced Controls Engineer to support a new medical device manufacturing plant. Responsible for controls design, commissioning, troubleshooting, and ...

Converge Resources

Controls Engineer

Chicago, IL

$86K - $111K/yr

Industrial Machinery / OEM Manufacturing Position Overview A leading industrial equipment manufacturer (OEM) in the Greater Chicago area is seeking a Controls Engineer to join their engineering team.

Omni One

Plant Controls Engineer

Hammond, IN · On-site

$79K - $94K/yr

Plant Controls Engineer Hammond, IN $115,000 - $130,000 29236 Our client is a successful manufacturer who has continued to grow and expand their operations. They are currently searching for a ...

Shades of Grey HR

Controls Engineer

Cary, IL

$90K - $110K/yr

Job Title: Controls Engineer Location: Cary, IL Employment Type: Full-Time | On-Site Reports To ... manufacturing environment. Essential Duties and Responsibilities * Develop, modify, and ...

Shades of Grey HR

Controls Engineer

Cary, IL

$90K - $110K/yr

Job Title: Controls Engineer Location: Cary, IL Employment Type: Full-Time | On-Site Reports To ... manufacturing environment. Essential Duties and Responsibilities * Develop, modify, and ...

Shades of Grey HR

Controls Engineer

Cary, IL · On-site

$90K - $110K/yr

Job Title: Controls Engineer Location: Cary, IL Employment Type: Full-Time | On-Site Reports To ... manufacturing environment. Essential Duties and Responsibilities * Develop, modify, and ...

pca

Area Manufacturing Manager - Controls

Lake Forest, IL

$83K - $98K/yr

Apply engineering techniques and best practices to improve processes. * Lead and manage capital ... Controls, Manufacturing, or Field Technical Support. * 5+ years of papermill experience required.

Intellectt INC

Controls Engineer

Libertyville, IL · On-site

$81K - $105K/yr

... manufacturing environments is highly preferred. I would love to connect and discuss this ... Job Title: Controls Engineer -IL Core Responsibilities • Develop specifications and user ...

MSI Express, Inc.

Controls Engineer

Portage, IN · On-site

$76K - $99K/yr

This includes batching, blending, and material handling systems as well as discrete manufacturing ... in a controls engineering role in a manufacturing environment OR 3-5 years of experience in a ...

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All JobsManufacturing Controls Engineer JobsManufacturing Controls Engineer Jobs in Chicago, IL

Manufacturing Controls Engineer information

See Chicago, IL salary details

$67K

$94.6K

$119.1K

How much do manufacturing controls engineer jobs pay per year?

As of Jul 18, 2026, the average yearly pay for manufacturing controls engineer in Chicago, IL is $94,628.00, according to ZipRecruiter salary data. Most workers in this role earn between $86,600.00 and $102,100.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Manufacturing Controls Engineers in coordinating with production teams?

Manufacturing Controls Engineers often face challenges in aligning automation solutions with the dynamic needs of production teams. Effective communication is essential to ensure that control systems meet both operational efficiency and safety requirements. Additionally, adapting to changes in production schedules or troubleshooting unexpected equipment issues can require quick thinking and collaboration. Engineers must balance technical demands with the practical insights of operators and maintenance staff to ensure seamless integration and minimal downtime.

What is the difference between Manufacturing Controls Engineer vs Manufacturing Process Engineer?

AspectManufacturing Controls EngineerManufacturing Process Engineer
Primary FocusDesign and implement control systems and automation for manufacturing processesOptimize manufacturing processes for efficiency, quality, and cost
Required SkillsPLC programming, control systems, automation, troubleshootingProcess analysis, Lean manufacturing, process improvement techniques
Work EnvironmentManufacturing plants, automation labsProduction floors, engineering offices
Common CertificationsControl system certifications, PLC programming certificationsSix Sigma, Lean certifications

While both roles support manufacturing operations, Manufacturing Controls Engineers focus on automation and control systems to improve production reliability, whereas Manufacturing Process Engineers work on optimizing overall manufacturing processes for efficiency and quality.

What is a Manufacturing Controls Engineer?

A Manufacturing Controls Engineer is a professional responsible for designing, developing, and maintaining control systems that automate and optimize manufacturing processes. They work with hardware and software to ensure machinery operates efficiently, safely, and reliably. Their duties often include programming programmable logic controllers (PLCs), troubleshooting automation issues, and collaborating with other engineers to improve production workflows. Manufacturing Controls Engineers play a key role in increasing productivity, reducing costs, and maintaining product quality in industrial settings.

What are the key skills and qualifications needed to thrive as a Manufacturing Controls Engineer, and why are they important?

To thrive as a Manufacturing Controls Engineer, you need strong knowledge of automation systems, electrical engineering principles, and a degree in engineering or a related field. Proficiency with PLC programming, SCADA systems, HMI software, and industry-standard certifications like ISA or Siemens are typically required. Problem-solving skills, attention to detail, and the ability to communicate effectively with cross-functional teams make someone stand out in this position. These skills and qualities are crucial for ensuring efficient, safe, and optimized manufacturing processes.

What engineers make $500,000 a year?

Highly experienced engineering professionals such as senior manufacturing controls engineers, aerospace engineers, or petroleum engineers can reach annual salaries of $500,000 or more, especially with advanced skills, certifications, and leadership roles. These roles often require extensive expertise, specialized knowledge, and sometimes work in high-demand or high-risk industries.

What does a manufacturing controls engineer do?

A manufacturing controls engineer designs, develops, and maintains control systems that automate manufacturing processes. They work with PLCs, SCADA systems, and industrial equipment to improve efficiency, safety, and quality in production environments. Strong knowledge of automation, programming, and process optimization is essential for this role.

What engineers make $200,000 a year?

Manufacturing Controls Engineers can earn $200,000 or more annually, especially with extensive experience, advanced certifications, and working in high-demand industries or senior roles. Salaries vary based on location, company size, and expertise in automation, PLC programming, and control systems design.

What engineers make $300,000 a year?

Manufacturing Controls Engineers can earn $300,000 or more annually, especially with extensive experience, advanced certifications, and leadership roles. High salaries are often associated with senior positions, specialized skills in automation and control systems, and working in industries with high-value manufacturing processes.
What are popular job titles related to Manufacturing Controls Engineer jobs in Chicago, IL? For Manufacturing Controls Engineer jobs in Chicago, IL, the most frequently searched job titles are:
What job categories do people searching Manufacturing Controls Engineer jobs in Chicago, IL look for? The top searched job categories for Manufacturing Controls Engineer jobs in Chicago, IL are:
Manufacturing Controls Engineer jobs near you
Infographic showing various Manufacturing Controls Engineer job openings in Chicago, IL as of July 2026, with employment types broken down into 89% Full Time, 9% Part Time, 1% Contract, and 1% Nights. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $94,628 per year, or $45.5 per hour.
Controls Engineer

Controls Engineer

Intellectt INC

Libertyville, IL • On-site

$81K - $105K/yr

Contractor

Re-posted 3 days ago

Job description

Hello,
I hope you’re doing well.

My name is Vyshu, and I’m reaching out from Intellectt Inc. regarding an exciting contract opportunity for a Controls Engineer based in Libertyville, IL with one of our prestigious clients.

I would love to connect and discuss this opportunity in more detail. Please feel free to share your updated resume at vyshnavi.t@intellectt.com


Title: Controls Engineer
Location: Libertyville, IL

Job Summary:
The Controls Engineer will support the design, installation, commissioning, troubleshooting, and optimization of automated manufacturing equipment in a high-volume medical device production environment. This role focuses on PLC controls, SCADA systems, machine automation, electrical systems, and continuous improvement to achieve safety, quality, and productivity goals.

Key Responsibilities:

  • Develop and support PLC, HMI, SCADA, and machine control system specifications.
  • Lead installation, FAT/SAT, commissioning, and validation of automated equipment.
  • Troubleshoot and improve PLC programs, machine controls, electrical systems, and automation issues.
  • Support maintenance teams with equipment troubleshooting and technical training.
  • Optimize machine performance, safety, productivity, and reliability.
  • Manage software/firmware updates, change controls, and risk assessments.
  • Support MES, vision inspection systems, and industrial communication networks.
  • Design and troubleshoot automation hardware including sensors, VFDs, servo drives, and remote I/O systems.

Required Qualifications:

  • Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field.
  • 7+ years of experience in industrial automation/manufacturing controls.
  • Strong experience with Allen Bradley PLCs (ControlLogix, Studio 5000, RSLogix5000).
  • Experience with HMI/SCADA systems (FactoryTalk, Ignition).
  • Knowledge of industrial networks (Ethernet/IP, DeviceNet, ProfiNet, Modbus, Fieldbus).
  • Experience with VFDs, servo motion systems, PID tuning, and machine troubleshooting.
  • Understanding of electrical controls, instrumentation, and automation systems.

Preferred Skills:

  • Medical device manufacturing experience.
  • Experience with vision systems (Cognex, Keyence, Fanuc).
  • Experience with Beckhoff/B&R/ABB PLC systems.
  • Strong problem-solving, communication, and documentation skills.

Thanks & Regards,
Vyshnavi
Recruiter
Intellectt Inc 
vyshnavi.t@intellectt.com
Direct: 732 204 6550
Desk number: 732 412 6999 - Ext: 225