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Process Controls Engineer Jobs in Chicago, IL (NOW HIRING)

Hallstar Services Corporation

Controls Engineer

Chicago, IL · On-site

$85K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

CONTROLS ENGINEER THE HALLSTAR COMPANY - INDUSTRIAL The Company Hallstar is a leading provider of ... Manage small individual projects related to the subject matter focus of the role. * Assist process ...

Sterling Engineering Inc.

Controls Engineers

Elgin, IL

$160K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Controls Engineer - Automation Location: Elgin, IL Job Type: Full-Time Compensation: Up to $160,000 ... Additional benefits and perks discussed during the interview process * * * on for employment ...

Venteon

2nd Shift Controls Engineer

Chicago, IL · On-site

$86K - $111K/yr

  • PTO

2ND SHIFT CONTROLS ENGINEER - CHICAGO, ILLINOIS A Leading Automotive Supplier in Chicago, Illinois ... Train, coach, and mentor, the electrical controls process, for manufacturing skilled trades and ...

Hallstar Services Corporation

Controls Engineer

Chicago, IL · On-site

$85K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

CONTROLS ENGINEER THE HALLSTAR COMPANY - INDUSTRIAL The Company Hallstar is a leading provider of ... Manage small individual projects related to the subject matter focus of the role. * Assist process ...

Venteon

2nd Shift Controls Engineer

Chicago, IL · On-site

$130K/yr

  • PTO

2ND SHIFT CONTROLS ENGINEER - CHICAGO, ILLINOIS A Leading Automotive Supplier in Chicago, Illinois ... Train, coach, and mentor, the electrical controls process, for manufacturing skilled trades and ...

Generac

Senior Controls Engineer

Chicago, IL · On-site +1

$115K - $155K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

The Senior Controls Engineer serves as the technical lead for advanced microgrid control system ... Balance handson project execution with continuous improvement of project processes, standards, and ...

BMWC Constructors

Project Controls Engineer

Munster, IN · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Project Controls Engineer Driven by Vision | Industrial-Strength Construction | Powered by Passion ... Scheduling experience in pharmaceutical, semiconductor, petrochemical, or other mechanical process ...

BMWC CONSTRUCTORS

Project Controls Engineer

Munster, IN · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Project Controls Engineer Driven by Vision | Industrial-Strength Construction | Powered by Passion ... Scheduling experience in pharmaceutical, semiconductor, petrochemical, or other mechanical process ...

BMWC CONSTRUCTORS

Project Controls Engineer

Munster, IN · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Project Controls Engineer Driven by Vision | Industrial-Strength Construction | Powered by Passion ... Scheduling experience in pharmaceutical, semiconductor, petrochemical, or other mechanical process ...

Gotion, Inc.

Controls Engineer, Cell Line

Manteno, IL

$82K - $107K/yr

We are seeking a skilled and motivated Controls Engineer to join our team at Gotion ... Oversee day-to-day manufacturing engineering activities, ensuring stable processes that meet or ...

Gotion, Inc.

Senior/Staff Controls Engineer

Manteno, IL

$96K - $127K/yr

... Controls Engineer to take ownership of automation and control systems for our Pack & Module ... Collaborate with Process, Quality, and Maintenance teams to drive continuous improvement. * Lead ...

Carrier

Controls Engineer

Lisle, IL · On-site

$64K - $129K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Provide technical support during the sales process to ensure accurate proposals. * Identify and ... High School Diploma or GED * 3+ years' experience in a BAS / HVAC controls engineer position. * 3+ ...

Carrier Corporation

Controls Engineer

Chicago, IL · On-site

$64K - $129K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Provide technical support during the sales process to ensure accurate proposals. * Identify and ... High School Diploma or GED * 3+ years' experience in a BAS / HVAC controls engineer position. * 3+ ...

New

Carrier

Senior Controls Engineer

Lisle, IL · On-site

$79K - $158K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Provide technical support during the sales process to ensure accurate proposals. * Identify and ... Mentor and develop other Controls Engineers. * Adhere to safety standards and promote a culture of ...

Carrier Corporation

Senior Controls Engineer

Chicago, IL · On-site

$79K - $158K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Provide technical support during the sales process to ensure accurate proposals. * Identify and ... Mentor and develop other Controls Engineers. * Adhere to safety standards and promote a culture of ...

New

DISHER

Controls Engineer - Contract

Hammond, IN · On-site

$80K - $104K/yr

CMM Programmer - Contract DISHER is seeking an experienced Controls Engineer for our customer in ... We may use artificial intelligence (AI) tools to support parts of the hiring process, such as ...

DISHER

Controls Engineer - Contract

Hammond, IN · On-site

$80K - $104K/yr

CMM Programmer - Contract DISHER is seeking an experienced Controls Engineer for our customer in ... We may use artificial intelligence (AI) tools to support parts of the hiring process, such as ...

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Showing results 21-40

All JobsProcess Controls Engineer JobsProcess Controls Engineer Jobs in Chicago, IL

Process Controls Engineer information

See Chicago, IL salary details

$54.1K

$101.7K

$151.4K

How much do process controls engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for process controls engineer in Chicago, IL is $101,736.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,800.00 and $120,000.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

How much does a process controls engineer earn?

A process controls engineer's average salary typically ranges from $70,000 to $110,000 annually, depending on experience, location, and industry. Senior roles or those with specialized skills in automation and control systems can earn higher compensation, often exceeding $120,000 per year.

What are the key skills and qualifications needed to thrive as a process controls engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges process controls engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What is a process controls engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing or industrial processes. They analyze data, troubleshoot equipment, and implement automation solutions using tools like PLCs and SCADA systems to ensure efficient and safe operations.

What are popular job titles related to Process Controls Engineer jobs in Chicago, IL?

For Process Controls Engineer jobs in Chicago, IL, the most frequently searched job titles are:

What job categories do people searching Process Controls Engineer jobs in Chicago, IL look for?

The top searched job categories for Process Controls Engineer jobs in Chicago, IL are:

Process Controls Engineer jobs near you
Infographic showing various Process Controls Engineer job openings in Chicago, IL as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 15% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $101,736 per year, or $48.9 per hour.

Controls Engineer

Hallstar Services Corporation

Chicago, IL • On-site

$85K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 10 days ago

Job description

CONTROLS ENGINEER

THE HALLSTAR COMPANY - INDUSTRIAL

The Company

Hallstar is a leading provider of specialty chemistry solutions with a global presence in two market segments: Beauty, including photoprotection, natural actives and functional ingredients, and Industrial Solutions, focusing on custom solutions in polymer modification and plasticization. The company takes a collaborative approach to every engagement, working to understand customer businesses in order to provide not only the products that customers need, but the technical support, chemistry expertise and industry knowledge that help the customer make the most of those products. Hallstar’s slogan, Let’s Work Wonders®, describes how we collaborate with both our customers, partners and our teammates.

Hallstar Industrial Solutions’ sustainable practices and ability to continually invent and formulate with differentiated esters to add functionality—including meeting the challenge of replacing phthalates—is based on years of specialized esterification experience. Industries served include rubber, thermoplastics, adhesives, sealants, coatings, agriculture, and lubricants. To learn more, visit www.hallstar.com.

The Opportunity

Reporting to the Engineering Manager and based in Bedford Park, Illinois, this position is a mix of field and office work. The ideal candidate will have strong technical skills, troubleshooting abilities, and the capacity to manage multiple priorities. Teamwork, strong written and verbal communication, attention to details and proactivity are also important. This role will have responsibilities requiring domestic travel.

The Responsibilities

  • Provide first level field support for plant instrumentation and controls as necessary.
  • Manage repair or replacement work for components where warranted.
  • Update and create DCS equipment/control modules involving SFCs and FBDs.
  • Update and create workflows using C# in an MES batch system.
  • Maintain control system IT/OT assets, including PC software updates and other basic maintenance activities.
  • Perform routine calibration and validation work for plant instrumentation and controls.
  • Complete DCS instrumentation configuration tasks, including I/O configuration, module configuration, and documentation.
  • Manage small individual projects related to the subject matter focus of the role.
  • Assist process engineering team with instrumentation hardware specification and selection for project applications.
  • Assist the North Carolina plant with the same responsibilities listed above. Up to 20% travel required.

The Requirements

  • 4-Year Engineering Degree – Electrical or Chemical Preferred
  • Experience in instrumentation and control systems, preferably in a chemical manufacturing context.
  • Experience in programming, preferably with C# and Emerson DeltaV or equivalent DCS environment.
  • Experience with Savigent/Symphony AI’s MES system

The Rewards

Compensation will include a competitive base salary reflecting the level of experience plus incentive bonus. Solid employee benefits package includes BCBS PPO Medical, Dental, Vision, Pension, 401(k) Plan with company match, Flexible Spending Accounts, Group Term Life Insurance, Optional Life Insurance, Short/Long Term Disability Programs, as well as holiday and paid-time off benefits.

**Salary based on experience