Controls Engineer Location : Crystal Lake, Illinois Hire Type : Direct Hire Shift : 1st shift ... Experience with motion control, servo systems, robotics, or process automation. * Ability to read ...
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Controls Engineer Location : Crystal Lake, Illinois Hire Type : Direct Hire Shift : 1st shift ... Experience with motion control, servo systems, robotics, or process automation. * Ability to read ...
Controls Engineer
$80K - $115K/yr
Controls/Electrical Engineer The Controls/Electrical Engineer will apply advanced electrical design ... Plan, process, and perform development project testing to validate designs and ensure performance ...
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Controls Engineer
$80K - $115K/yr
Controls/Electrical Engineer The Controls/Electrical Engineer will apply advanced electrical design ... Plan, process, and perform development project testing to validate designs and ensure performance ...
Controls Engineer - Senior
$150K - $175K/yr
Senior Controls Engineer - Medical Devices Location: Buffalo Grove, IL, USA Compensation: $150,000 ... Develop and improve manufacturing processes and equipment for electrical component assembly.
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Controls Engineer - Senior
$150K - $175K/yr
Senior Controls Engineer - Medical Devices Location: Buffalo Grove, IL, USA Compensation: $150,000 ... Develop and improve manufacturing processes and equipment for electrical component assembly.
Controls Engineer
$106K/yr
About the Role We are seeking a Controls/Automation Engineer to design, develop, and implement automation control systems for industrial processes and warehouse distribution equipment. This role ...
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Controls Engineer
$106K/yr
About the Role We are seeking a Controls/Automation Engineer to design, develop, and implement automation control systems for industrial processes and warehouse distribution equipment. This role ...
Controls Engineer
Buffalo Grove, IL · On-site
$118K - $135K/yr
Controls Engineer This Controls Engineer role focuses on designing, programming, and ... We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing ...
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Controls Engineer
Buffalo Grove, IL · On-site
$118K - $135K/yr
Controls Engineer This Controls Engineer role focuses on designing, programming, and ... We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing ...
Controls Engineer III
$50 - $60/hr
Title : Controls Engineer III Location : Schaumburg, IL Hire Type : Contract to direct hire ... processes. Requirements: • Preferred college degree in electrical engineering, engineering ...
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Controls Engineer III
$50 - $60/hr
Title : Controls Engineer III Location : Schaumburg, IL Hire Type : Contract to direct hire ... processes. Requirements: • Preferred college degree in electrical engineering, engineering ...
Automation Controls Engineer
Saint Charles, IL · On-site
$81K - $108K/yr
Electrical Controls Engineer Department: Electrical Controls Report To: Electrical Controls ... Development of overall controls architecture for complex assembly, test, and special process ...
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Automation Controls Engineer
Saint Charles, IL · On-site
$81K - $108K/yr
Electrical Controls Engineer Department: Electrical Controls Report To: Electrical Controls ... Development of overall controls architecture for complex assembly, test, and special process ...
Controls Engineers
$160K/yr
Controls Engineer - Automation Location: Elgin, IL Job Type: Full-Time Compensation: Up to $160,000 ... Additional benefits and perks discussed during the interview process * * * on for employment ...
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Controls Engineers
$160K/yr
Controls Engineer - Automation Location: Elgin, IL Job Type: Full-Time Compensation: Up to $160,000 ... Additional benefits and perks discussed during the interview process * * * on for employment ...
Sr. Controls Engineer
Bartlett, IL · On-site
$117K - $137K/yr
Join our Team! Sr. Controls Engineer is capable of leading the electrical and/or controls design ... Process. Performance. We live by our 2025 mission pillars: Innovation, Customer Solutions, Market ...
Sr. Controls Engineer
Bartlett, IL · On-site
$117K - $137K/yr
Join our Team! Sr. Controls Engineer is capable of leading the electrical and/or controls design ... Process. Performance. We live by our 2025 mission pillars: Innovation, Customer Solutions, Market ...
Controls Engineer
$81K - $113K/yr
As a Controls Engineer, you'll play a key role in shaping the automation and technology that power ... Read and understand electrical schematics, ladder logic programs, process flow diagram and process ...
Controls Engineer
$81K - $113K/yr
As a Controls Engineer, you'll play a key role in shaping the automation and technology that power ... Read and understand electrical schematics, ladder logic programs, process flow diagram and process ...
2nd Shift Controls Engineer
Chicago, IL · On-site
$130K/yr
2ND SHIFT CONTROLS ENGINEER - CHICAGO, ILLINOIS A Leading Automotive Supplier in Chicago, Illinois ... Train, coach, and mentor, the electrical controls process, for manufacturing skilled trades and ...
2nd Shift Controls Engineer
Chicago, IL · On-site
$130K/yr
2ND SHIFT CONTROLS ENGINEER - CHICAGO, ILLINOIS A Leading Automotive Supplier in Chicago, Illinois ... Train, coach, and mentor, the electrical controls process, for manufacturing skilled trades and ...
Senior Controls Engineer
Chicago, IL · On-site +1
$115K - $155K/yr
The Senior Controls Engineer serves as the technical lead for advanced microgrid control system ... Balance handson project execution with continuous improvement of project processes, standards, and ...
Senior Controls Engineer
Chicago, IL · On-site +1
$115K - $155K/yr
The Senior Controls Engineer serves as the technical lead for advanced microgrid control system ... Balance handson project execution with continuous improvement of project processes, standards, and ...
Controls Engineer
Itasca, IL · On-site
$81K - $113K/yr
As a Controls Engineer, you'll play a key role in shaping the automation and technology that power ... Read and understand electrical schematics, ladder logic programs, process flow diagram and process ...
Controls Engineer
Itasca, IL · On-site
$81K - $113K/yr
As a Controls Engineer, you'll play a key role in shaping the automation and technology that power ... Read and understand electrical schematics, ladder logic programs, process flow diagram and process ...
Controls Engineer, Cell Line
Manteno, IL · On-site
$82K - $107K/yr
We are seeking a skilled and motivated Controls Engineer to join our team at Gotion ... Oversee day-to-day manufacturing engineering activities, ensuring stable processes that meet or ...
Controls Engineer, Cell Line
Manteno, IL · On-site
$82K - $107K/yr
We are seeking a skilled and motivated Controls Engineer to join our team at Gotion ... Oversee day-to-day manufacturing engineering activities, ensuring stable processes that meet or ...
Senior/Staff Controls Engineer
Manteno, IL · On-site
$96K - $127K/yr
... Controls Engineer to take ownership of automation and control systems for our Pack & Module ... Collaborate with Process, Quality, and Maintenance teams to drive continuous improvement. * Lead ...
Senior/Staff Controls Engineer
Manteno, IL · On-site
$96K - $127K/yr
... Controls Engineer to take ownership of automation and control systems for our Pack & Module ... Collaborate with Process, Quality, and Maintenance teams to drive continuous improvement. * Lead ...
Controls Engineer
Lisle, IL · On-site
$64K - $129K/yr
Provide technical support during the sales process to ensure accurate proposals. * Identify and ... High School Diploma or GED * 3+ years' experience in a BAS / HVAC controls engineer position. * 3+ ...
Controls Engineer
Lisle, IL · On-site
$64K - $129K/yr
Provide technical support during the sales process to ensure accurate proposals. * Identify and ... High School Diploma or GED * 3+ years' experience in a BAS / HVAC controls engineer position. * 3+ ...
Controls Engineer
$100K - $130K/yr
Bachelor's degree in Electrical Engineering, Mechanical Engineering, Mechatronics, Automation ... We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing ...
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Controls Engineer
$100K - $130K/yr
Bachelor's degree in Electrical Engineering, Mechanical Engineering, Mechatronics, Automation ... We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing ...
Controls Engineer
Lisle, IL · On-site
$64K - $129K/yr
Provide technical support during the sales process to ensure accurate proposals. * Identify and ... High School Diploma or GED * 3+ years' experience in a BAS / HVAC controls engineer position. * 3+ ...
Controls Engineer
Lisle, IL · On-site
$64K - $129K/yr
Provide technical support during the sales process to ensure accurate proposals. * Identify and ... High School Diploma or GED * 3+ years' experience in a BAS / HVAC controls engineer position. * 3+ ...
Senior Controls Engineer
Lisle, IL · On-site
$79K - $158K/yr
Provide technical support during the sales process to ensure accurate proposals. * Identify and ... Mentor and develop other Controls Engineers. * Adhere to safety standards and promote a culture of ...
Senior Controls Engineer
Lisle, IL · On-site
$79K - $158K/yr
Provide technical support during the sales process to ensure accurate proposals. * Identify and ... Mentor and develop other Controls Engineers. * Adhere to safety standards and promote a culture of ...
Controls Engineer - Contract
Hammond, IN · On-site
$80K - $104K/yr
CMM Programmer - Contract DISHER is seeking an experienced Controls Engineer for our customer in ... We may use artificial intelligence (AI) tools to support parts of the hiring process, such as ...
Controls Engineer - Contract
Hammond, IN · On-site
$80K - $104K/yr
CMM Programmer - Contract DISHER is seeking an experienced Controls Engineer for our customer in ... We may use artificial intelligence (AI) tools to support parts of the hiring process, such as ...
Process Controls Engineer information
See Chicago, IL salary details
$54.1K - $63K
3% of jobs
$63K - $71.8K
14% of jobs
$77.9K is the 25th percentile. Wages below this are outliers.
$71.8K - $80.7K
12% of jobs
$80.7K - $89.6K
11% of jobs
$89.6K - $98.4K
9% of jobs
The median wage is $99.8K / yr.
$98.4K - $107.3K
14% of jobs
$107.3K - $116.1K
12% of jobs
$117.3K is the 75th percentile. Wages above this are outliers.
$116.1K - $125K
12% of jobs
$125K - $133.8K
9% of jobs
$133.8K - $142.7K
4% of jobs
$142.7K - $151.6K
2% of jobs
$54.1K
$101.8K
$151.6K
How much do process controls engineer jobs pay per year?
As of Jun 16, 2026, the average yearly pay for process controls engineer in Chicago, IL is $101,816.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,800.00 and $120,100.00 per year, depending on experience, location, and employer.
What is the difference between Process Controls Engineer vs Automation Engineer?
| Aspect | Process Controls Engineer | Automation Engineer |
|---|---|---|
| Credentials | Typically requires a degree in engineering, often with certifications in control systems or PLC programming | Requires a degree in engineering or computer science, with certifications in automation or robotics |
| Work Environment | Industrial plants, manufacturing facilities, process industries | Manufacturing, robotics, or software development environments |
| Industry Usage | Commonly used in process industries like chemical, oil & gas, and pharmaceuticals | Used across manufacturing, automotive, and electronics sectors |
While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.
What are the key skills and qualifications needed to thrive as a Process Controls Engineer, and why are they important?
Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.
What are some common challenges Process Controls Engineers face when implementing new automation systems?
Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.
What is a Process Controls Engineer?
A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.
What are popular job titles related to Process Controls Engineer jobs in Chicago, IL? For Process Controls Engineer jobs in Chicago, IL, the most frequently searched job titles are:
What job categories do people searching Process Controls Engineer jobs in Chicago, IL look for? The top searched job categories for Process Controls Engineer jobs in Chicago, IL are:
$90/hr
Full-time
Medical, Dental, Retirement
Posted 5 days ago
Job description
Title: Controls Engineer
Location: Crystal Lake, Illinois
Hire Type: Direct Hire
Shift : 1st shift
Compensation:$90-115k
Benefits: Medical,Dental, 401k
Design, Program, and Commission Advanced Industrial Automation Systems
We're seeking a Controls Engineer to join a growing engineering team responsible for developing and supporting custom industrial equipment used in demanding manufacturing environments. This role offers the opportunity to work on complex automation projects from concept through commissioning while collaborating with mechanical engineering, manufacturing, and customers. If you enjoy PLC programming, troubleshooting automation systems, commissioning equipment, and solving real-world engineering challenges, this is an excellent opportunity to make a direct impact on innovative machinery and process equipment.
What You'll Do
- Design, program, and troubleshoot PLC, HMI, VFD, and industrial control systems for custom equipment and automated machinery.
- Develop electrical schematics, control system architectures, and automation solutions that meet customer and project requirements.
- Commission, test, and debug equipment both in-house and at customer facilities.
- Collaborate with mechanical engineers, manufacturing teams, and customers throughout the project lifecycle.
What We're Looking For
- Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or a related technical field.
- Experience programming and troubleshooting PLCs and HMIs, preferably Allen-Bradley and/or Siemens platforms.
- Strong understanding of industrial automation, motion control, VFDs, servo systems, sensors, and industrial networking.
- Ability to diagnose complex electrical and controls issues while supporting machine startup and commissioning activities.
Preferred Experience
- Experience working for an OEM, machine builder, systems integrator, or custom automation company.
- Familiarity with industrial communication protocols such as Ethernet/IP, Modbus, ProfiNet, or DeviceNet.
- Experience with motion control, servo systems, robotics, or process automation.
- Ability to read and develop electrical schematics using AutoCAD Electrical or similar design software.
Why This Opportunity?
- Work on custom-designed equipment instead of repetitive plant maintenance projects.
- Be involved in the complete machine lifecycle from design through commissioning.
- Collaborate with a highly skilled engineering team on technically challenging projects.
- Join a stable, growing organization with opportunities for long-term career advancement and technical development.
Qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or genetic information.