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Process Controls Engineer Jobs in Indiana (NOW HIRING)

Process Controls Engineer Location: Fort Wayne, IN Job Type: On-Site Reporting to: Lead Process Engineer Director Reports: N/A Company Overview: FXI is a leading producer of foam innovation in ...

Process Controls Engineer

Hammond, IN ยท On-site

$79.50K - $102.80K/yr

As a member of the Engineering team, the Process Controls Engineer will be responsible to Lead and support controls, automation, and implementation of projects from the prototype into production ...

Process Controls Engineer

Hammond, IN

$79.50K - $102.80K/yr

As a member of the Engineering team, the Process Controls Engineer will be responsible to Lead and support controls, automation, and implementation of projects from the prototype into production ...

Controls Engineer

Portage, IN ยท On-site

$76.60K - $99.10K/yr

They will be expected to support continuous process and hybrid environments. This includes batching ... in a controls engineering role in a manufacturing environment OR 3-5 years of experience in a ...

Senior Controls Engineer

Portage, IN ยท On-site

$89K - $117.40K/yr

... process and discrete manufacturing environments. The Senior Controls Engineer is expected to ... provide strategic direction in the selection and deployment of automation technologies, mentor ...

Controls Engineer

Middlebury, IN

$74.90K - $96.80K/yr

Contribute to continuous improvement initiatives focused on automation, reliability, and process optimization. Essential Skills * 10+ years of experience in controls and automation engineering within ...

Rinvio is hiring a Process Control Engineer for process controls, PLC systems, and industrial automation engineering in the Evansville, IN area. Pay: $55-$80/hour, based on experience Location:

Controls Engineer

North Vernon, IN ยท On-site

$69.40K - $89.80K/yr

Responsible for ensuring process improvements are consistent with MPG machine build standards ... Uses PLC Programming, monitor machine performance, implement new equipment & improve controls to ...

Controls Engineer

North Vernon, IN ยท On-site

$69.40K - $89.80K/yr

Responsible for ensuring process improvements are consistent with MPG machine build standards ... Uses PLC Programming, monitor machine performance, implement new equipment & improve controls to ...

Controls Engineer

New Carlisle, IN ยท On-site

$76.30K - $98.70K/yr

Are you passionate about electrical design and controls engineering? We're seeking a skilled ... Collaborate with Project Managers and Process Engineers to deliver top-notch solutions for our ...

Controls Engineer

New Carlisle, IN ยท On-site

$76.30K - $98.70K/yr

Are you passionate about electrical design and controls engineering? We're seeking a skilled ... Collaborate with Project Managers and Process Engineers to deliver top-notch solutions for our ...

Job Title: Controls Engineer Join a leading organization in South Bend, Indiana that has ... We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing ...

Controls Engineer Salary: $90,000.00 to $95,000.00 Top-performing manufacturer has urgent need to ... Analyze plant processes, design and implement improvements. * Support Controls projects to achieve ...

Controls Engineer Salary: $90,000.00 to $95,000.00 Top-performing manufacturer has urgent need to ... Analyze plant processes, design and implement improvements. * Support Controls projects to achieve ...

Controls Engineer

Indianapolis, IN ยท Hybrid

$73.20K - $94.70K/yr

Perform process mapping and optimization on existing control schematics to improve system ... At least 3 years of Controls Engineering experience with industrial PLC control and automation ...

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Process Controls Engineer information

See Indiana salary details

$50K

$94K

$139.9K

How much do process controls engineer jobs pay per year?

As of May 29, 2026, the average yearly pay for process controls engineer in Indiana is $93,975.00, according to ZipRecruiter salary data. Most workers in this role earn between $71,800.00 and $110,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Controls Engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges Process Controls Engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What is a Process Controls Engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

What are popular job titles related to Process Controls Engineer jobs in Indiana? For Process Controls Engineer jobs in Indiana, the most frequently searched job titles are:
Infographic showing various Process Controls Engineer job openings in Indiana as of May 2026, with employment types broken down into 3% Locum Tenens, 87% Full Time, 6% Part Time, 3% Contract, and 1% Nights. Highlights an 97% Physical, 2% Hybrid, and 1% Remote job distribution, with an average salary of $93,975 per year, or $45.2 per hour.
Process Controls Engineer

Process Controls Engineer

FXI

Fort Wayne, IN โ€ข On-site

Full-time

Medical, Dental, Vision, Life, Retirement

Posted 19 days ago


Job description

Job Title: Process Controls Engineer
Location: Fort Wayne, IN
Job Type: On-Site
Reporting to: Lead Process Engineer
Director Reports: N/A
Company Overview: FXI is a leading producer of foam innovation in Bedding, Furniture, Industrial, Home & Office, Healthcare, and Transportation markets. We have made it our mission to provide tailored solutions that delight our customers and consumers. With our corporate headquarters, high-tech research and development facility, and multiple manufacturing locations in North America, FXI has built a culture of innovation and achievement that is recognized by customers, suppliers and peers. Our products include finished goods, sub-assemblies, services, and raw materials for OEMs, fabricators, and retailers. You will find FXI's foam innovations inside, around, and under yourself in countless applications. Everywhere foam goes, FXI's innovations lead the way! Won't you join us?
Site Overview: Our Fort Wayne facility is a union manufacturing plant with approximately 155 employees operating on three shifts. The site is a pouring and specialized post processing operation. Capabilities include pouring, fabricating, felting, reticulation (2 styles) and block. As a key location within FXI's manufacturing network, the Fort Wayne plant is known for its strong focus on quality, safety, and operational excellence. Team members work in a collaborative, supportive environment where continuous improvement and innovation play a central role.
Job Overview: The Process Controls Engineer is responsible for improving and maintaining process stability, consistency, and performance across manufacturing operations. This role focuses on monitoring, analyzing, and optimizing process variables (e.g., temperature, pressure, speed, thickness) through control strategies, data analysis, and automation improvements.
This position requires a strong presence on the production floor. The engineer must actively engage with operators, observe equipment and workflows in real-time, and develop a deep understanding of the process. Success in this role depends on the ability to translate operator feedback and hands-on observations into practical improvements that enhance safety, efficiency, and ease of operation.
The ideal candidate brings a positive, team-oriented attitude and a strong work ethic, with the ability to collaborate effectively across operations, maintenance, and engineering teams to drive meaningful process improvements.
Key Responsibilities:
  • Maintain an active presence on the production floor to observe processes, equipment behavior, and operator workflows in real time
  • Engage directly with production associates to understand challenges, gather feedback, and identify opportunities for improvement
  • Translate hands-on observations and operator input into actionable process and control improvements
  • Identify and implement solutions that improve operator safety, reduce complexity, and increase overall efficiency
  • Build strong working relationships with operations by demonstrating responsiveness, respect, and a collaborative, team-first mindset
  • Develop, implement, and optimize control strategies to improve process stability and performance
  • Tune and maintain PID control loops and advanced control schemes
  • Analyze process data to identify sources of variation, inefficiency, and scrap
  • Support troubleshooting of process-related issues and drive root cause analysis
  • Collaborate with operations, engineering, and maintenance on automation and instrumentation improvements
  • Evaluate and implement upgrades to control systems (e.g., PLCs, HMIs, drives, sensors)
  • Standardize process control methodologies and documentation
  • Provide technical guidance and training to operators and technicians
  • Provide design, cost estimation, and implementation of a wide variety of projects that are intended to expand manufacturing capabilities, improve manufacturing operations, quality, safety, and reduce costs of production
  • Work with technical team to manage project design documentation including panel design drawings, bills of material, conduit and wiring schedules, point to point and I/O wiring diagrams and power distribution drawings,
  • Provide field supervision of, in-house personnel, outside contractors and integrators during design, implementation and commissioning phases of projects to ensure that they are completed on time and on budget
  • Responsible for ensuring that all electrical projects under your control are in compliance with the FXI Corporate Electrical standards and all recognized electrical codes such as
  • OSHA, ANSI,NFPA, NEC, IEEE, and local electrical codes
  • Understanding of codes especially UL-508A, NFPA-70E and NEC article 209

Skills / Qualifications:
  • Degree in Electrical Engineering, Controls Engineering, EET, Computer Science or other engineering disciplines
  • 3+ years of engineering experience in a manufacturing settings
  • Experience in an industrial environment with process controls support, project design, project management and installation responsibilities
  • Computer literacy with standard MS Office software including MS Project a plus
  • Experience with AutoCAD preferred
  • Knowledge of power distribution system a plus
  • Ability to apply analytical skills in process troubleshooting and diagnostics
  • Experience with chemical handling systems and/or power transmission equipment is a plus
  • Formal project management training is not required but would be considered a plus
  • Familiarity with SAP as it relates to project management documentation and tracking is a definite plus

Experience with the following equipment and software:
  • Programmable Logic Controllers (PLC)
  • Variable Frequency Drives (VFD)
  • Networking and HMI systems on continuous production lines
  • Allen Bradley PLCs: Control Logix 5000, SLC-500 and PLC-5
  • Allen Bradley drives 525 and Power flex 700 series
  • Networking using Ethernet, PanelView Plus, Wonderware and Ignition

Total Rewards: We offer a competitive salary and a comprehensive benefits package that includes:
  • Medical, dental, and vision insurance
  • Basic and optional life insurance
  • Short- and long-term disability coverage
  • 401(k) plan with company match
  • Tuition assistance
  • Flexible spending accounts

Our Commitment to a Diverse Workforce: FXI is an Equal Opportunity Employer. FXI does not discriminate in employment matters on the basis of race, color, religion, gender identity or expression, national origin, age, military service eligibility, veteran status, sexual orientation, marital status, disability, or based on any individual's membership in any group or class protected by applicable federal, state, or local laws. We support workplace diversity. We strongly believe that diversity contributes to a broader collective perspective that will consistently lead to a better company and better products. We are working hard to increase the diversity of our team wherever we can.
We are interested in every qualified candidate who is eligible to work in the United States. However, we are not able to sponsor visas.
FXI is not accepting unsolicited assistance from search firms for this employment opportunity. Please, no phone calls or emails. All resumes submitted by search firms to any employee at FXI via-email, the Internet or in any form and/or method without a valid written search agreement in place for this position will be deemed the sole property of FXI. No fee will be paid in the event the candidate is hired by FXI as a result of the referral or through other means.