ZipRecruiter

Log In

1

Process Controls Engineer Jobs in Pennsylvania (NOW HIRING)

Dew Softech Inc

Process Controls Engineer

Allentown, PA · On-site

$82K - $107K/yr

Process Controls Engineer Location: Allentown, PA (Hybrid) Duration: 2+ Years Job Summary Hybrid role 2 home 3 days in office or all 5 in office- Corporate HQ Allentown will travel 40% across various ...

Air Products

Senior Process Controls Engineer

Allentown, PA · On-site

$96K - $126K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Reimagine What's Possible We have an immediate opening for a Senior Process Controls Engineer at our Global Headquarters in Allentown, PA. Automation Support Engineers in this group work closely with ...

Air Products

Process Controls Engineer (PA - Hybrid)

Allentown, PA · On-site

$82K - $107K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Reimagine What's Possible We have an immediate opening for a Process Controls Engineer at our Global Headquarters in Allentown, PA. Automation Support Engineers in this group work closely with our ...

FXI

Controls Engineer

Radnor, PA · On-site

$75K - $97K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Controls Engineer Location: Traveling 70% annually to multiple FXI locations Job Type: Remote ... Ability to apply analytical skills in process troubleshooting and diagnostics * Experience with ...

First Quality Retail Services

Controls Engineer

Mcelhattan, PA

$76K - $98K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Collaborates with internal Engineering Teams, Maintenance and Production personnel, OEMs, vendors, and contractors to design, install, commission, and start up new equipment and process controls.

First Quality Enterprises, Inc.

Controls Engineer

Mcelhattan, PA · On-site

$76K - $98K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Collaborates with internal Engineering Teams, Maintenance and Production personnel, OEMs, vendors, and contractors to design, install, commission, and start up new equipment and process controls.

next page

Showing results 1-20

All JobsProcess Controls Engineer JobsProcess Controls Engineer Jobs in Pennsylvania

Process Controls Engineer information

See Pennsylvania salary details

$52.6K

$99K

$147.4K

How much do process controls engineer jobs pay per year?

As of Aug 20, 2026, the average yearly pay for process controls engineer in Pennsylvania is $98,996.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,700.00 and $116,800.00 per year, depending on experience, location, and employer.

What is a process controls engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What are some common challenges process controls engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What are the key skills and qualifications needed to thrive as a process controls engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

How much does a process controls engineer earn?

A process controls engineer's average salary typically ranges from $70,000 to $110,000 annually, depending on experience, location, and industry. Senior roles or those with specialized skills in automation and control systems can earn higher compensation, often exceeding $120,000 per year.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing and industrial processes. They analyze process data, select appropriate control strategies, and use tools like PLCs and SCADA systems to optimize efficiency and safety. The role often requires knowledge of automation, instrumentation, and industry standards.

What are popular job titles related to Process Controls Engineer jobs in Pennsylvania?

For Process Controls Engineer jobs in Pennsylvania, the most frequently searched job titles are:

What job categories do people searching Process Controls Engineer jobs in Pennsylvania look for?

The top searched job categories for Process Controls Engineer jobs in Pennsylvania are:

What cities in Pennsylvania are hiring for Process Controls Engineer jobs?

Cities in Pennsylvania with the most Process Controls Engineer job openings:

Process Controls Engineer jobs near you
Infographic showing various Process Controls Engineer job openings in Pennsylvania as of August 2026, with employment types broken down into 1% As Needed, 75% Full Time, 21% Part Time, 2% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $98,996 per year, or $47.6 per hour.

Process Controls Engineer

Dew Softech Inc

Allentown, PA • On-site

$82K - $107K/yr

Other

Posted 13 days ago

Job description

Process Controls Engineer

Location: Allentown, PA (Hybrid)

Duration: 2+ Years

Job Summary

Hybrid role 2 home 3 days in office or all 5 in office- Corporate HQ Allentown will travel 40% across various facilities within US-Local to Corporate (no per diem for outside 50 miles) Per Diem for travel.
Position Summary:
The Process Controls Engineer position focuses on executing projects to maintain and improve automated control systems within operating facilities. The position will be responsible for executing projects that include instrumentation and control device selection, PLC and DCS system design, installation checkout, and system commissioning.

Job Description

We are looking for a Process Controls Engineer to execute projects to maintain and improve automated control systems within operating facilities. This position will be full-time and hybrid in Allentown, PA.

What You ll Do

  • Collaborate with multi-discipline engineering project teams and production staff
  • Implement system expansions and obsolescence replacement projects
  • Execute Allen Bradley PLC5 upgrades to CLX5000
  • Execute Allen Bradley SLC500 upgrades to CLX5000
  • Siemens PCS7 HMI version upgrade and Controller Upgrades
  • TIA Portal version upgrades to v20
  • Travel to site locations for installation checkout and system commissioning
  • Troubleshoot and resolve system issues
  • Ensure compliance with safety, cybersecurity, and quality standards

What You'll Need

Required:

  • Bachelor s degree in Electrical, Mechanical, Chemical, or Control Engineering or related field
  • Experience with automated control systems
  • Strong technical and problem-solving skills
  • Good communication and teamwork skills
  • Ability to travel 20-40%, mainly in the Americas, mostly US domestic (East to West Coast)

Preferred:

  • Familiarity with Allen Bradley systems (PLC5, CLX5000, SLC500)
  • Experience with Siemens PCS7 and TIA Portal systems
  • Knowledge of system commissioning processes

Physical Demands

  • Ability to safely and successfully perform the essential job functions consistent with the ADA and other federal, state, and local standards
  • Ability to conduct repetitive tasks on a computer, utilizing a mouse, keyboard, and monitor
  • Must be able to communicate with customers/team members over the phone and in person
  • Sedentary work that involves sitting or remaining stationary most of the time with occasional need to move around the office to attend meetings, etc.

Apply