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Process Controls Engineer Jobs in Pennsylvania (NOW HIRING)

Controls Engineer

Duncansville, PA · On-site

$100K - $115K/yr

Wieland is a global leader in copper and copper alloy manufacturing, processing, and distribution ... The Controls Engineer will be responsible for the design, implementation, maintenance, support, and ...

Controls Engineer

Beech Creek, PA · On-site

$80K - $103K/yr

TRC's client is seeking a Controls Engineer to join a leading manufacturer supporting high-volume ... This is a great opportunity to work on process improvements, automation projects, and advanced ...

Controls Engineer

Reading, PA · On-site

$80K - $103K/yr

Improve the existing controls and automation systems and processes * Ensure proper and safe ... Experience programming PLC logic, HMI, and SCADA systems is required * Robotics programming ...

Controls Engineer

Reading, PA · On-site

$80K - $103K/yr

Improve the existing controls and automation systems and processes * Ensure proper and safe ... Experience programming PLC logic, HMI, and SCADA systems is required * Robotics programming ...

Controls Engineer

Reading, PA · On-site

$80K - $103K/yr

Improve the existing controls and automation systems and processes * Ensure proper and safe ... Experience programming PLC logic, HMI, and SCADA systems is required * Robotics programming ...

Controls Engineer II

Indiana, PA · On-site

$76K - $98K/yr

Understanding manufacturing processes and process instrumentation * Investigating and solving ... engineering field * 3-5 years of experience in process controls engineering or automation ...

We engineer change for a more stable and sustainable world. YOUR IMPACT STARTS HERE We're looking for a Process & Controls Specialist, VDC to join our Sales Administration team, reporting to the ...

Controls Engineer

Bristol, PA · On-site

$81K - $105K/yr

The role of the Controls Engineer is to bridge the technical gaps of the salesmen throughout the entire process, from estimate through project completion. The Electrical Controls Engineer will be ...

Controls Engineer

York, PA · On-site

$82K - $106K/yr

A minimum of five (5) years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial ...

Controls Engineer

Trexlertown, PA · On-site +1

$79K - $102K/yr

Controls Engineer * Bachelors Degree or Associates Degree required * 1-5+ years of experience ... Must have a background with process automation * Programming PLC's for process automation systems

Controls Engineer

York, PA · On-site

$82K - $106K/yr

A minimum of five (5) years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial ...

Controls Engineer

York, PA · On-site

$82K - $106K/yr

A minimum of five (5) years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial ...

Process Controls and Automation Engineer

Pittsburgh, PA · On-site

$81K - $104K/yr

ATI is seeking to hire a Process Control & Automation Engineer to support our Hot Rolling Process ... Specific knowledge of Siemens Drives S120, G150, and Simotion controls * Intelligent motor control ...

Showing results 21-40

Process Controls Engineer information

See Pennsylvania salary details

$52.6K

$99K

$147.4K

How much do process controls engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for process controls engineer in Pennsylvania is $98,996.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,700.00 and $116,800.00 per year, depending on experience, location, and employer.

What is a process controls engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What are some common challenges process controls engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What are the key skills and qualifications needed to thrive as a process controls engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

How much does a process controls engineer earn?

A process controls engineer's average salary typically ranges from $70,000 to $110,000 annually, depending on experience, location, and industry. Senior roles or those with specialized skills in automation and control systems can earn higher compensation, often exceeding $120,000 per year.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing and industrial processes. They analyze process data, select appropriate control strategies, and use tools like PLCs and SCADA systems to optimize efficiency and safety. The role often requires knowledge of automation, instrumentation, and industry standards.

What are popular job titles related to Process Controls Engineer jobs in Pennsylvania?

For Process Controls Engineer jobs in Pennsylvania, the most frequently searched job titles are:

What job categories do people searching Process Controls Engineer jobs in Pennsylvania look for?

The top searched job categories for Process Controls Engineer jobs in Pennsylvania are:

What cities in Pennsylvania are hiring for Process Controls Engineer jobs?

Cities in Pennsylvania with the most Process Controls Engineer job openings:

Infographic showing various Process Controls Engineer job openings in Pennsylvania as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 13% Part Time, 2% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $98,996 per year, or $47.6 per hour.

Controls Engineer

Duncansville, PA • On-site

Wieland
Coal, Metals and Minerals Mining • 51 - 200 employees

$100K - $115K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 27 days ago


Job description

Overview

Wieland - Creating Value for Generations!

Wieland is a global leader in copper and copper alloy manufacturing, processing, and distribution. We provide a large product and service portfolio including power, automotive, ammunition, coinage, construction materials, refrigeration, electronics and many other industries. To us, metal is more than material.

Wieland's Cultural Values

Wieland’s culture is what makes for a fun and rewarding place to work! As a company, we benefit daily from our employees' knowledge and abilities. With our cultural vision, we place our core values at the heart of everything we do: safetyambitionoptimismreliabilityownershipdiversity, & respect.

Wieland is hiring a Controls Engineer. The Controls Engineer will be responsible for the design, implementation, maintenance, support, and continuous improvement of industrial control systems, operational technology (OT), information technology (IT) infrastructure, and business systems. This role serves as the technical link between manufacturing operations, automation systems, networking and IT Systems, ensuring reliable, secure, and efficient operation of production equipment and technology platforms. The position supports PLCs, HMIs, SCADA systems, industrial networks, servers, cloud platforms, cybersecurity initiatives, and business systems while leading technology projects that improve equipment reliability, productivity, data integration, and operational performance. The Systems, Controls & IT Engineer collaborates across engineering, maintenance, operations, and corporate IT teams to drive digital transformation, system standardization, and continuous improvement throughout the organization. This role is located in Duncansville, PA and will be fully on-site.


Responsibilities

Controls Engineer Responsibilities:

Controls Engineering & Automation

  • Design, program, maintain, and troubleshoot PLC, HMI, SCADA, VFD, and industrial control systems.
  • Support manufacturing equipment, automated production lines, and process control systems.
  • Develop and maintain control system documentation, electrical schematics, and network architecture drawings.
  • Lead automation projects, equipment upgrades, and process improvement initiatives.
  • Analyze equipment performance, identify root causes of failures, and implement corrective actions.
  • Support machine integration, data collection, and Industry initiatives.

Systems Engineering

  • Design and maintain reliable systems architecture supporting manufacturing and business operations.
  • Manage system performance, software deployments, upgrades, and technology lifecycle planning.
  • Develop standards for system configuration, maintenance, and documentation.
  • Support integration between production equipment, business systems, and cloud platforms.

Information Technology

  • Manage, support and maintain network infrastructure, servers, workstations, data backup and cloud-based services.
  • Troubleshoot hardware, software, and connectivity issues.
  • Support ERP, MES, CMMS, SAP, Microsoft 365 and other business-critical applications.

Operational Technology (OT) & Industrial Networking

  • Support industrial Ethernet networks, managed switches, wireless systems, and plant-floor communications.
  • Maintain connectivity between OT and IT environments while ensuring security and reliability.
  • Configure and troubleshoot industrial communication protocols including Ethernet/IP, Profinet, Modbus, and OPC.
  • Monitor system health and implement performance improvements.

Cybersecurity

  • Follow cybersecurity best practices across IT and OT environments in coordination with Wieland corporate IT Team.
  • Support cybersecurity assessments, audits, and compliance requirements.

Project Management & Continuous Improvement

  • Lead capital and continuous improvement projects involving controls, systems, and IT infrastructure.
  • Develop project scopes, budgets, schedules, and technical specifications.
  • Coordinate activities with vendors, contractors, and internal stakeholders.
  • Identify opportunities to improve equipment reliability, productivity, and operational efficiency.

Controls Engineer Qualifications:

  • Bachelor's degree in either: Electrical Engineering, Controls Engineering, Computer Engineering, Information Technology, Systems Engineering, or related discipline.
  • 7+ years of experience in industrial controls, automation, systems engineering, or information technology.
  • Experience supporting manufacturing operations and industrial networks.
  • Proven project management and troubleshooting experience via Logical Problem Solving and Root Cause Analysis
  • Proficient understanding of Information Technology systems, networks and devices (PC’s, Printers, Switches, Servers, Phones).
  • Cyber Security Awareness
  • Professional Communication, Leadership and Integrity
  • Proficient Controls and Networking Experience

Qualifications

Joining Wieland’s team gives you…

  • Benefits - Starting on Day 1! Including Medical, Dental, Vision, Disability, Life & more!
  • Retirement Savings - 401(k) contribution + match.
  • Work/Life Balance - Paid Vacation & Holidays.
  • Growth Opportunities - We have over 9,000+ employees worldwide and 40+ locations in North America alone. Growth opportunities are limitless!
  • Wellness Programs – Wieland encourages participation in our unique and personalized approach to wellness, where you are eligible to earn healthcare premium discounts as well as HSA employer contributions based on your status within the program.
  • Sustainability- Wieland continues to break ground with eco-friendly solutions and push the barrier in sustainability for future generations.

 

Wieland is an equal opportunity and affirmative action employer. We celebrate diversity and are committed to fostering an inclusive environment for all employees.   Come join Wieland today and help us continue to build a global corporation we are all proud to belong to.

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