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Process Controls Engineer Jobs in Pennsylvania (NOW HIRING)

Liberty Personnel, Inc

Controls Engineer

Allentown, PA · On-site

$82K - $107K/yr

Controls Engineer Industrial Automation Allentown, Pennsylvania Take Your Controls Career Beyond ... Process control systems * Industrial automation networks * Manufacturing control systems Rather ...

Wieland

Controls Engineer

Duncansville, PA · On-site

$70K - $91K/yr

Wieland is a global leader in copper and copper alloy manufacturing, processing, and distribution ... The Controls Engineer will be responsible for the design, implementation, maintenance, support, and ...

Wieland

Controls Engineer

Duncansville, PA · On-site

$70K - $91K/yr

Wieland is a global leader in copper and copper alloy manufacturing, processing, and distribution ... The Controls Engineer will be responsible for the design, implementation, maintenance, support, and ...

Wieland

Controls Engineer

Duncansville, PA · On-site

$70K - $91K/yr

Wieland is a global leader in copper and copper alloy manufacturing, processing, and distribution ... The Controls Engineer will be responsible for the design, implementation, maintenance, support, and ...

Wieland

Controls Engineer

Duncansville, PA

$100K - $115K/yr

Wieland is a global leader in copper and copper alloy manufacturing, processing, and distribution ... The Controls Engineer will be responsible for the design, implementation, maintenance, support, and ...

RM Palmer Company LLC

Controls Engineer

Wyomissing, PA · On-site

$130K - $140K/yr

This role serves as a technical expert for automation initiatives, equipment reliability, and process improvement efforts. The Controls Engineer partners with production, maintenance, engineering ...

RM Palmer Company

Controls Engineer

Reading, PA · On-site

$130K - $140K/yr

This role serves as a technical expert for automation initiatives, equipment reliability, and process improvement efforts. The Controls Engineer partners with production, maintenance, engineering ...

R.M. PALMER COMPANY LLC

Controls Engineer

Wyomissing, PA · On-site

$130K - $140K/yr

This role serves as a technical expert for automation initiatives, equipment reliability, and process improvement efforts. The Controls Engineer partners with production, maintenance, engineering ...

JB Poindexter & Co., Inc.

Controls Engineer

Reading, PA · On-site

$80K - $103K/yr

Improve the existing controls and automation systems and processes * Ensure proper and safe ... Experience programming PLC logic, HMI, and SCADA systems is required * Robotics programming ...

JB Poindexter Co Inc

Controls Engineer

Reading, PA · On-site

$80K - $103K/yr

Improve the existing controls and automation systems and processes * Ensure proper and safe ... Experience programming PLC logic, HMI, and SCADA systems is required * Robotics programming ...

jbpco

Controls Engineer

Reading, PA

$80K - $103K/yr

Improve the existing controls and automation systems and processes * Ensure proper and safe ... Experience programming PLC logic, HMI, and SCADA systems is required * Robotics programming ...

jbpco

Controls Engineer

Reading, PA · On-site

$80K - $103K/yr

Improve the existing controls and automation systems and processes * Ensure proper and safe ... Experience programming PLC logic, HMI, and SCADA systems is required * Robotics programming ...

Johnson Controls

Controls Engineer II

New Freedom, PA · On-site

$70K - $85K/yr

Johnson Controls is seeking a Controls Engineer II to support the design, development, and testing ... Tosupport an efficient and fair hiring process, we may use technology assisted tools ...

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Showing results 21-40

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Process Controls Engineer information

See Pennsylvania salary details

$52.6K

$99K

$147.4K

How much do process controls engineer jobs pay per year?

As of Aug 20, 2026, the average yearly pay for process controls engineer in Pennsylvania is $98,996.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,700.00 and $116,800.00 per year, depending on experience, location, and employer.

What is a process controls engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What are some common challenges process controls engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What are the key skills and qualifications needed to thrive as a process controls engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

How much does a process controls engineer earn?

A process controls engineer's average salary typically ranges from $70,000 to $110,000 annually, depending on experience, location, and industry. Senior roles or those with specialized skills in automation and control systems can earn higher compensation, often exceeding $120,000 per year.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing and industrial processes. They analyze process data, select appropriate control strategies, and use tools like PLCs and SCADA systems to optimize efficiency and safety. The role often requires knowledge of automation, instrumentation, and industry standards.

What are popular job titles related to Process Controls Engineer jobs in Pennsylvania?

For Process Controls Engineer jobs in Pennsylvania, the most frequently searched job titles are:

What job categories do people searching Process Controls Engineer jobs in Pennsylvania look for?

The top searched job categories for Process Controls Engineer jobs in Pennsylvania are:

What cities in Pennsylvania are hiring for Process Controls Engineer jobs?

Cities in Pennsylvania with the most Process Controls Engineer job openings:

Process Controls Engineer jobs near you
Infographic showing various Process Controls Engineer job openings in Pennsylvania as of August 2026, with employment types broken down into 1% As Needed, 75% Full Time, 21% Part Time, 2% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $98,996 per year, or $47.6 per hour.

Controls Engineer

First Quality Enterprises, Inc.

Mcelhattan, PA • On-site

$76K - $98K/yr

Other

Medical, Dental, Vision, Retirement, PTO

Re-posted 15 days ago

First Quality rating

7.5

Company rating: 7.5 out of 10

Based on 56 frontline employees who took The Breakroom Quiz

263rd of 542 rated manufacturers

Job description

Founded over 35 years ago, First Quality is a family-owned company that has grown from a small business in McElhattan, Pennsylvania into a group of companies, employing over 5,000 team members, while maintaining our family values and entrepreneurial spirit. With corporate offices in New York and Pennsylvania and 8 manufacturing campuses across the U.S. and Canada, the companies within the First Quality group produce high-quality personal care and household products for large retailers and healthcare organizations. Our personal care and household product portfolio includes baby diapers, wipes, feminine pads, paper towels, bath tissue, adult incontinence products, laundry detergents, fabric finishers, and dishwash solutions. In addition, we manufacture certain raw materials and components used in the manufacturing of these products, including flexible print and packaging solutions.
Guided by our values of humility, unity, and integrity, we leverage advanced technology and innovation to drive growth and create new opportunities. At First Quality, you'll find a collaborative environment focused on continuous learning, professional development, and our mission to Make Things Better .
We are seeking an experienced Controls Engineer for our First Quality Products facility located in McElhattan, PA. This position is primarily responsible for specifying, designing, implementing, and upgrading complex controls systems and software programming on production equipment and associated machinery. Provides mentorship and assists Controls Engineers and Technicians in solving complex problems. Will have a direct link to plant performance results through machine improvements and engineering-based upkeep.
Principal Accountabilities/ Responsibilities:
  • Collaborates with internal Engineering Teams, Maintenance and Production personnel, OEMs, vendors, and contractors to design, install, commission, and start up new equipment and process controls. This includes electrical and controls component selection and approval, electrical design approval, software assessments & modifications, machine acceptance testing and problem identification and resolution.
  • Responsible for specifying and/or designing DCS's, PLC's, HMI's, servo systems, motors, drives, sensors, vision sensors, and data collection systems based on the FQ controls standards criteria. Evaluates electrical equipment from multiple sources and recommends the best solution for use.
  • Assesses, designs, and makes complex program modifications in DCS's, PLC logic, HMI programs and servo controller logic to improve individual equipment and overall system performance.
  • Performs high level troubleshooting, in-depth critical thinking, and utilizes all internal & external resources to solve any electrical, mechanical, or process problem. Leads & assists others in troubleshooting equipment, controls components and control programs
  • Works with internal MES team to develop and maintain machine data collection within the business
  • Ability to lead small capital projects
  • Expected to keep abreast of new controls technologies, industry trends, health and safety regulations and standards that affect current operations.
  • Proactively identifies opportunities to increase production operation performance. Initiates, leads, and oversees improvement projects through completion.
  • Provides technical and operation training to Controls team, Production, Warehouse, and other personnel as needed. Shares knowledge and techniques with team members and coordinates the training of personnel to enhance troubleshooting skills
  • Demonstrates a sense of urgency with peers and operations personnel to maintain focused actions.
  • Drives a zero-loss time mentality with team through continuous improvement practices. Keeping safety as the priority when making decisions.
  • Provide direction and assistance as necessary for off shift/afterhours support.

Education and experience requirements:
  • Bachelor's degree in the following degrees or related degrees: Electro-Mechanical Engineering, Electrical Engineering, Mechatronics, Automation Engineering, Robotics Engineering, Manufacturing Engineering.
  • Can create and modify schematic drawings using AutoCAD software.
  • Minimum of 8 years' experience with Industrial Controls Systems. Advanced knowledge of electrical theory and principles of operation.
  • Advanced knowledge of PLC based hardware and software (Rockwell and Siemens), Servo Control, and HMI.
  • Knowledge of Mechanical, Pneumatic, and Hydraulic systems
  • Formal Training in Functional Machine Safety and proper safe machine design through Safety Risk Assessment.
  • Knowledge or formal training in Security in Automation (ISO 62443)
  • Lean Six Sigma Green Belt or Black Belt (preferred but not required)
  • Root Cause Analysis Experience (preferred but not required)
  • Excellent oral and written communication skills, computer skills, reasoning, and mathematical skills
  • Strong troubleshooting, analytical, and problem-solving skills
  • Strong experience with Microsoft Office (specifically Outlook & Excel)
  • Must be able to work in a fast-paced environment

Work Environment/Physical Requirements
  • Will be regularly exposed to work near electrical & mechanical parts/machines.
  • May be regularly exposed to high noise environments.
  • May be exposed to dust during certain tasks.
  • Must be able to work overtime and weekends as needed to include being on call.

What We Offer You
We believe that by continuously improving the quality of our benefits, we can help to raise the quality of life for our team members and their families. At First Quality you will receive:
  • Competitive base salary and bonus opportunities
  • Paid time off (three-week minimum)
  • Medical, dental and vision starting day one
  • 401(k) with employer match
  • Paid parental leave
  • Child and family care assistance (dependent care FSA with employer match up to $2500)
  • Bundle of joy benefit (years' worth of free diapers to all team members with a new baby)
  • Tuition assistance
  • Wellness program with savings of up to $4,000 per year on insurance premiums
  • ...and more!

First Quality is committed to protecting information under the care of First Quality Enterprises commensurate with leading industry standards and applicable regulations. As such, First Quality provides at least annual training regarding data privacy and security to employees who, as a result of their role specifications, may come in to contact with sensitive data.
First Quality is an Equal Opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, sexual orientation, gender identification, or protected Veteran status.

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