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Process Controls Engineer Jobs in Pennsylvania (NOW HIRING)

Controls Engineer

Youngwood, PA

$76K - $99K/yr

Controls Engineer | Req ID: 16734 | HR Contact: Taylor J VALLEY | Location: Building Envelope ... Process Optimization & Continuous Control * Assess existing systems to identify bottlenecks and ...

Controls Engineer

Wyomissing, PA · On-site

$130K - $140K/yr

This role serves as a technical expert for automation initiatives, equipment reliability, and process improvement efforts. The Controls Engineer partners with production, maintenance, engineering ...

Controls Engineer

Reading, PA · On-site

$80K - $103K/yr

Improve the existing controls and automation systems and processes * Ensure proper and safe ... Experience programming PLC logic, HMI, and SCADA systems is required * Robotics programming ...

Controls Engineer

Reading, PA · On-site

$80K - $103K/yr

Improve the existing controls and automation systems and processes * Ensure proper and safe ... Experience programming PLC logic, HMI, and SCADA systems is required * Robotics programming ...

Controls Engineer

Reading, PA · On-site

$80K - $103K/yr

Improve the existing controls and automation systems and processes * Ensure proper and safe ... Experience programming PLC logic, HMI, and SCADA systems is required * Robotics programming ...

Johnson Controls is seeking a Controls Engineer II to support the design, development, and testing ... Tosupport an efficient and fair hiring process, we may use technology assisted tools ...

Controls Engineer II

New Freedom, PA · On-site

$70K - $85K/yr

Johnson Controls is seeking a Controls Engineer II to support the design, development, and testing ... To support an efficient and fair hiring process, we may use technology assisted tools, including ...

Controls Engineer

Philadelphia, PA · On-site

$84K - $109K/yr

A minimum of three years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial manufacturing ...

Controls Engineer

York, PA · On-site

$82K - $106K/yr

A minimum of five (5) years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial ...

Controls Engineer

Trexlertown, PA · On-site +1

$79K - $102K/yr

Controls Engineer * Bachelors Degree or Associates Degree required * 1-5+ years of experience ... Must have a background with process automation * Programming PLC's for process automation systems

Controls Engineer

York, PA · On-site

$82K - $106K/yr

A minimum of five (5) years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial ...

Controls Engineer

Philadelphia, PA · On-site

$100K - $125K/yr

... industrial processes and machinery that meet our customer's requirements. This involves the ... The Controls Engineer would design, detail, and implement a variety of fiber, wired and wireless ...

Process Controls and Automation Engineer

Pittsburgh, PA · On-site

$81K - $104K/yr

ATI is seeking to hire a Process Control & Automation Engineer to support our Hot Rolling Process ... Specific knowledge of Siemens Drives S120, G150, and Simotion controls * Intelligent motor control ...

Controls Engineer

Philadelphia, PA · On-site

$84K - $109K/yr

A minimum of three years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial manufacturing ...

Controls Engineer

Philadelphia, PA · On-site

$84K - $109K/yr

A minimum of three years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial manufacturing ...

Controls Engineer

York, PA · On-site

$82K - $106K/yr

A minimum of five (5) years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial ...

Controls Engineer

Philadelphia, PA · Hybrid

$100K - $125K/yr

... industrial processes and machinery that meet our customer's requirements. This involves the ... The Controls Engineer would design, detail, and implement a variety of fiber, wired and wireless ...

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Process Controls Engineer information

See Pennsylvania salary details

$52.6K

$99K

$147.4K

How much do process controls engineer jobs pay per year?

As of Jul 13, 2026, the average yearly pay for process controls engineer in Pennsylvania is $98,996.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,700.00 and $116,800.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

What are the key skills and qualifications needed to thrive as a Process Controls Engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges Process Controls Engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High-level process controls engineers working in industries like oil and gas or manufacturing with significant expertise and certifications may also reach this salary level.

What engineers make $200,000 a year?

Process Controls Engineers can earn $200,000 or more annually, especially with extensive experience, advanced certifications, or leadership roles in industries like manufacturing, oil and gas, or aerospace. High salaries often require expertise in automation, control systems, and proficiency with tools such as PLCs and SCADA systems.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum, aerospace, or software engineering can reach annual salaries of $500,000 or more, often through a combination of base pay, bonuses, and stock options. These roles typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What is a Process Controls Engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing and industrial processes. They analyze process data, troubleshoot control issues, and implement automation solutions using tools like PLCs and SCADA systems to improve efficiency and safety. Strong knowledge of control theory, instrumentation, and programming is essential for this role.
What job categories do people searching Process Controls Engineer jobs in Pennsylvania look for? The top searched job categories for Process Controls Engineer jobs in Pennsylvania are:
What cities in Pennsylvania are hiring for Process Controls Engineer jobs? Cities in Pennsylvania with the most Process Controls Engineer job openings:
Infographic showing various Process Controls Engineer job openings in Pennsylvania as of July 2026, with employment types broken down into 82% Full Time, 13% Part Time, 1% Temporary, 2% Contract, and 2% Nights. Highlights an 89% Physical, 6% Hybrid, and 5% Remote job distribution, with an average salary of $98,996 per year, or $47.6 per hour.

$76K - $99K/yr

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Re-posted 1 hour ago


Job description

Elevate is committed to providing the highest quality commercial roofing, wall and lining systems to solve our customers' challenges, grounded by a 45-year legacy of proven experience. Our mission is to deliver solutions that save time, perform reliably and protect our communities. We are devoted to building partnerships rooted in trust in reflection of our Elevate promise that Nobody Covers You Better. 

We're seeking a Controls Engineer who's ready to be part of a people-first company offering best-in-class products, exceptional training, and deep industry pride-all built to help our partners and team succeed.

Job Title: Controls Engineer   |   Req ID: 16734   |   HR Contact: Taylor J VALLEY   |   Location: Building Envelope - Corp Nashville, TN, Building Envelope - Corsicana, TX, Building Envelope - Jacksonville, FL, Building Envelope - Youngwood, PA, Building Envelope - Bristol, CT, Building Envelope - DeForest, WI, Building Envelope - Florence, KY, Building Envelope - Muscle Shoals, AL, Building Envelope - Prescott, AR

ABOUT THE ROLE

The Controls Engineer is responsible for supporting the design, development, and optimization of control systems across ABE manufacturing sites. This role focuses on implementing high- performance Rockwell-based architectures and leveraging Inductive Automation's Ignition SCADA platform to drive operational excellence and process stability in a continuous manufacturing environment.

WHAT YOU'LL ACCOMPLISH

Standards & System Development

  • Develop and document enterprise standards for controls systems, prioritizing modularity and scalability.
  • Define technical scope and functional requirements for new controls projects, including legacy migrations to modern platforms.
  • Lead the design and deployment of Ignition SCADA projects, focusing on real-time data visualization, alarming, and historical reporting.

Process Optimization & Continuous Control

  • Assess existing systems to identify bottlenecks and craft improvement plans.
  • Apply expertise in Continuous Process Control to optimize PID loop tuning and maintain steady-state operations for complex chemical or material flows.
  • Implement advanced control strategies to reduce process variability and improve throughput.

Troubleshooting & Maintenance

  • Act as the primary technical lead for troubleshooting controls-related breakdowns, specifically involving Rockwell (Allen-Bradley) PLCs and PowerFlex VFDs.
  • Perform instrumentation troubleshooting, calibration, and rebuilding of field devices.
  • Develop and implement preventive maintenance (PM) procedures for controls and  instrumentation hardware.

Project & Stakeholder Management

  • Manage external contractors and system integrators to ensure on-site project support is effective and compliant with company standards.
  • Ensure all electrical schematics (E-Plan or AutoCAD) are updated and maintained as system changes are implemented.
  • Identify and document system vulnerabilities (OT security) and develop mitigation plans.

WHAT WE'RE LOOKING FOR

  • Degree: 4-year degree in Electrical Engineering, Mechatronics, or a related technical discipline (or equivalent professional experience).
  • Experience: Minimum 5+ years of experience in controls engineering within a manufacturing environment.

Technical Competencies

  • Rockwell/Allen-Bradley Expertise: Advanced proficiency in Studio 5000 and RSLogix 5000. Proven ability to write complex logic for new installations and debug existing code.
  • Ignition SCADA: Significant experience developing within the Inductive Automation Ignition ecosystem (Perspective or Vision modules). Knowledge of Python/Jython scripting for Ignition is highly preferred.
  • Continuous Process Control: Deep understanding of process dynamics, loop tuning, and managing continuous flows/batch transitions.
  • Hardware: Extensive experience with Rockwell PowerFlex VFDs, flow controllers, load cells/weighing systems, and various industrial sensors.
  • Networking: Strong knowledge of industrial communication protocols, including Ethernet/IP, DeviceNet, and OT networking infrastructure (VLANs, Managed Switches).
  • Database/IT: Familiarity with SQL databases (MS SQL, MySQL, or PostgreSQL) for data logging and manufacturing reporting.
  • Security & Tools: Experience with industrial firewalls, OT security best practices, and version control software (e.g., AssetCentre, Copia, or Git).

Additional Requirements:

  • Successful candidates must adhere to all safety protocols and proper use of Amrize approved Personal Protection Equipment ("PPE"), including but not limited to respirators.
  • Employees that are required to wear respirators must be clean shaven where the respirator seal meets the face in order to pass the qualitative and quantitative fit test.

WHAT WE OFFER

  • Competitive Compensation
  • Retirement Savings
  • Medical, Dental, Disability and Life Insurance Coverage
  • Holistic Health & Well-Being Programs
  • Health Savings Accounts (HSA) & Flexible Spending Accounts (FSA) for
  • Health and Dependent Care
  • Vision and other Voluntary Benefits and Discounts
  • Paid Time Off and Holidays
  • Paid Parental Leave (Maternity and Paternity)
  • Educational Assistance Program

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Amrize is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees.

We thank all applicants for their interest; however, only those selected for an interview will be contacted.