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Process Controls Engineer Jobs in Pennsylvania (NOW HIRING)

Carlex Glass America, LLC

Controls Engineer

Indiana, PA · On-site

$76K - $98K/yr

Working with production and process to optimize line flow, cycle time issues and quality concerns through changes in programming or troubleshooting of controls * Program and design new and existing ...

RHI Magnesita

Electrical & Controls Engineer

York, PA · On-site

$78K - $105K/yr

The Electrical Controls Engineer is responsible for electrical, controls, and automation projects and tasks to support manufacturing processes with new equipment or upgrades of existing equipment.

RHI Magnesita

Electrical & Controls Engineer

York, PA · On-site

$78K - $105K/yr

The Electrical Controls Engineer is responsible for electrical, controls, and automation projects and tasks to support manufacturing processes with new equipment or upgrades of existing equipment.

LAPORTE L.C.C.

Senior Controls Engineer

King Of Prussia, PA · On-site

$96K - $127K/yr

Senior Controls Engineer We're seeking a full-time controls engineer to join our expanding team and ... Translate process or packaging applications into detailed construction packages for control panel ...

LAPORTE L.C.C.

Senior Controls Engineer

King Of Prussia, PA · On-site

$96K - $127K/yr

Senior Controls Engineer We're seeking a full-time controls engineer to join our expanding team and ... Translate process or packaging applications into detailed construction packages for control panel ...

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Process Controls Engineer information

See Pennsylvania salary details

$52.6K

$99K

$147.4K

How much do process controls engineer jobs pay per year?

As of Sep 11, 2026, the average yearly pay for process controls engineer in Pennsylvania is $98,996.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,700.00 and $116,800.00 per year, depending on experience, location, and employer.

What is a process controls engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What are some common challenges process controls engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What are the key skills and qualifications needed to thrive as a process controls engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

How much does a process controls engineer earn?

A process controls engineer's average salary typically ranges from $70,000 to $110,000 annually, depending on experience, location, and industry. Senior roles or those with specialized skills in automation and control systems can earn higher compensation, often exceeding $120,000 per year.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing and industrial processes. They analyze process data, select appropriate control strategies, and use tools like PLCs and SCADA systems to optimize efficiency and safety. The role often requires knowledge of automation, instrumentation, and industry standards.

What are popular job titles related to Process Controls Engineer jobs in Pennsylvania?

For Process Controls Engineer jobs in Pennsylvania, the most frequently searched job titles are:

What job categories do people searching Process Controls Engineer jobs in Pennsylvania look for?

The top searched job categories for Process Controls Engineer jobs in Pennsylvania are:

What cities in Pennsylvania are hiring for Process Controls Engineer jobs?

Cities in Pennsylvania with the most Process Controls Engineer job openings:

Process Controls Engineer jobs near you
Infographic showing various Process Controls Engineer job openings in Pennsylvania as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 13% Part Time, 2% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $98,996 per year, or $47.6 per hour.

Process Controls and Automation Engineer

Brackenridge, PA • On-site

Next Gen Alloys
See more jobs at Next Gen Alloysexternal

Full-time

Re-posted 29 days ago

Job description

Proven to Perform.
From the edges of space to the bottoms of ocean, our materials are proven to perform -- and so is our team. We're hiring high performers as proven as our products. Join us.

ATI is seeking to hire a Process Control & Automation Engineer to support our Hot Rolling Process Facility (HRPF) in Brackenridge, Pennsylvania (suburb of Pittsburgh).

Our HRPF is a $1.2B state-of-the-art manufacturing facility that enables us to respond faster, develop new products to match our customers' changing needs, and produce specialty and stainless products in unprecedented geometries.

As a Process Control and Automation Engineer, you're responsible for improving and streamlining our manufacturing processes through the design, configuration, implementation and integration of process control and automation systems. You'lldevelop process control applications utilizing Programmable Logic Controllers (PLC), Distributed Control Systems, Human Machine Interfaces (HMI) and Supervisory Control and Data Acquisition systems (SCADA).

A successful Process Control and Automation Engineer will have to quickly develop a strong understanding of the HRPF to identify and develop efficient methods and processes to improve effectiveness, efficiency and reliability through technology innovation. A successful Process Control and Automation Engineer will add to the expertise and knowledge in a facility that is a market leader in delivering specialty metal coils, stainless steel sheet and specialty plate to global customers.

Essential Functions

  • Analyze and troubleshoot challenges to appropriately recommend continuous improvement strategies and solutions
  • Apply advanced engineering principles and process control strategies to improve operating efficiency of new and existing automation systems
  • Partner with cross-functional teams to implement process control models, strategies, and other methods for ensuring strong outputs, reliability and efficiency
  • Provide technical expertise in support of capital projects, process evaluation, and project modifications.
  • Assure process documentation is regularly developed and maintained

Basic Qualifications

  • Bachelor's Degree in Electrical Engineering, Electro-mechanical Engineering, Computer Science, ECE or related field

Preferred Qualifications

  • 3 years of electrical process control and automation experience
  • Experience with Siemens Level I PLC systems, Siemens PCS7 HMI, and Siemens TDC
  • Specific knowledge of Siemens Drives S120, G150, and Simotion controls
  • Intelligent motor control centers utilizing Siemens Simocode and AS-i.

Skills

  • Effective oral and written communication skills with the ability to work effectively and collaboratively with technical and non-technical cross-functional teams
  • Strong ability to lead, participate in, or act independently to identify and implement process optimization and continuous improvement initiatives at existing manufacturing facilities
  • Ability to manage daily and project tasks using structured project management methodologies
  • Strong ability to analyze and troubleshoot process problems utilizing data archive and analysis tools such as IBA
  • Competent at collecting pertinent information related to project and diagnostic activities and recording these for posterity
  • Proven understanding of electro-mechanical system modeling
We thrive when the expectations are great, and the barriers are high. We're solving the world's most difficult challenges through materials science. Our advanced, integrated process technologies and proven performers give us a tremendous competitive advantage. When customers systems need to fly higher, dig deeper, stand stronger, and last longer -- anywhere on, above or below the earth -- ATI is proven to perform.


*It is ATI's policy to not provide immigration sponsorship for any of the company's positions.
ATI and its subsidiary companies will provide equal employment opportunities to all applicants without regard to applicant's race, color, religion, sex, sexual orientation, gender identity, genetic information, national origin, age, veteran status, disability status, or any other status protected be federal or state law. The company will provide reasonable accommodations to allow an applicant to participate in the hiring process if so requested.

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