ZipRecruiter

Log In

1

Process Controls Engineer Jobs in Pennsylvania (NOW HIRING)

Welch's

Associate Controls Engineer

North East, PA · On-site

$77K - $99K/yr

This will include supporting packaging lines, processing, utility, and seasonal equipment. * Responsible for all technical support, designing, programming, and commissioning of controls and ...

Barry Wehmiller Group

Controls Engineer

Philadelphia, PA

$84K - $109K/yr

A minimum of three (3) years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial ...

Paper Converting Machine

Controls Engineer

Philadelphia, PA · On-site

$84K - $109K/yr

A minimum of three (3) years of direct experience as a controls engineer working on automated processes/system integration in a food, beverage, consumer health product, or other industrial ...

Campbell's

Controls Engineer

Downingtown, PA · On-site

$96K - $132K/yr

As a Controls Engineer, you will lead, manage, and integrate engineering projects across the ... Provide technical support and guidance as needed to plant manufacturing processes, continuous ...

Campbell Soup Company

Controls Engineer

Downingtown, PA · On-site

$96K - $132K/yr

As a Controls Engineer, you will lead, manage, and integrate engineering projects across the ... Provide technical support and guidance as needed to plant manufacturing processes, continuous ...

RHI Magnesita

Electrical & Controls Engineer

York, PA · On-site

$78K - $105K/yr

The Electrical Controls Engineer is responsible for electrical, controls, and automation projects and tasks to support manufacturing processes with new equipment or upgrades of existing equipment.

next page

Showing results 1-20

All JobsProcess Controls Engineer JobsProcess Controls Engineer Jobs in Pennsylvania

Process Controls Engineer information

See Pennsylvania salary details

$52.6K

$99K

$147.4K

How much do process controls engineer jobs pay per year?

As of Jul 14, 2026, the average yearly pay for process controls engineer in Pennsylvania is $98,996.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,700.00 and $116,800.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

What are the key skills and qualifications needed to thrive as a Process Controls Engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What are some common challenges Process Controls Engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What engineers make $300,000 a year?

Senior engineers in specialized fields such as petroleum, aerospace, or software engineering can earn $300,000 or more annually, especially with extensive experience, advanced skills, and leadership roles. High-level process controls engineers working in industries like oil and gas or manufacturing with significant expertise and certifications may also reach this salary level.

What engineers make $200,000 a year?

Process Controls Engineers can earn $200,000 or more annually, especially with extensive experience, advanced certifications, or leadership roles in industries like manufacturing, oil and gas, or aerospace. High salaries often require expertise in automation, control systems, and proficiency with tools such as PLCs and SCADA systems.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum, aerospace, or software engineering can reach annual salaries of $500,000 or more, often through a combination of base pay, bonuses, and stock options. These roles typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What is a Process Controls Engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing and industrial processes. They analyze process data, troubleshoot control issues, and implement automation solutions using tools like PLCs and SCADA systems to improve efficiency and safety. Strong knowledge of control theory, instrumentation, and programming is essential for this role.
What are popular job titles related to Process Controls Engineer jobs in Pennsylvania? For Process Controls Engineer jobs in Pennsylvania, the most frequently searched job titles are:
What job categories do people searching Process Controls Engineer jobs in Pennsylvania look for? The top searched job categories for Process Controls Engineer jobs in Pennsylvania are:
What cities in Pennsylvania are hiring for Process Controls Engineer jobs? Cities in Pennsylvania with the most Process Controls Engineer job openings:
Process Controls Engineer jobs near you
Infographic showing various Process Controls Engineer job openings in Pennsylvania as of July 2026, with employment types broken down into 82% Full Time, 13% Part Time, 1% Temporary, 2% Contract, and 2% Nights. Highlights an 89% Physical, 6% Hybrid, and 5% Remote job distribution, with an average salary of $98,996 per year, or $47.6 per hour.
Manager - Process Controls and Automation Engineering

Manager - Process Controls and Automation Engineering

ATI

Washington, PA • On-site

$77K - $102K/yr

Full-time

Re-posted 29 days ago

Job description

Proven to Perform.
From the edges of space to the bottoms of ocean, our materials are proven to perform -- and so is our team. We're hiring high performers as proven as our products. Join us.

ATI is hiring a Manager - Process Controls & Automation Engineering to support our Specialty Rolled Products business unit. This role can be based in Washington or Monaca, PA.

In this role, you'll lead process controls and automation across multiple manufacturing sites in Pennsylvania and South Carolina, supporting operations such as annealing, pickling, grinding, flattening, shearing, and shipping.

You'll drive improvements in manufacturing performance by designing, implementing, integrating, and supporting automation and process control systems, including PLCs, DCS, HMI, and SCADA technologies.

The ideal candidate is a strong technical and people leader who can quickly learn complex operations, identify opportunities for efficiency and reliability improvements, and help shape the future vision for process automation across the business. You'll also lead and develop the PC&A team while partnering with senior leadership to support operational and business goals.

This role may also provide remote support to other facilities within the business unit.

Essential Functions

  • Analyze and troubleshoot challenges to appropriately recommend continuous improvement strategies and solutions.
  • Apply advanced engineering principles and process control strategies to improve operating efficiency of new and existing automation systems.
  • Partner with cross-functional teams to implement process control models, strategies, and other methods for ensuring strong outputs, reliability and efficiencies.
  • Provide technical expertise in support of capital projects, process evaluation, and project modifications.
  • Assure process documentation is regularly developed and maintained.
  • Interface with multiple equipment suppliers to understand their equipment operation and control.
  • Perform appraisals of subordinate engineers and work toward their development.

Basic Qualifications

  • A Bachelor's Degree in Engineering with exposure to Automation, Programming, and control systems theory
  • 8 years of electrical process controls, automation, or electrical controls and instrumentation experience in a manufacturing environment

Preferred Qualifications

  • Advanced degree in Engineering
  • Allen Bradley PLC Based Control Systems
  • Controls Systems PE or Electrical PE license
We thrive when the expectations are great, and the barriers are high. We're solving the world's most difficult challenges through materials science. Our advanced, integrated process technologies and proven performers give us a tremendous competitive advantage. When customers systems need to fly higher, dig deeper, stand stronger, and last longer -- anywhere on, above or below the earth -- ATI is proven to perform.


*It is ATI's policy to not provide immigration sponsorship for any of the company's positions.
ATI and its subsidiary companies will provide equal employment opportunities to all applicants without regard to applicant's race, color, religion, sex, sexual orientation, gender identity, genetic information, national origin, age, veteran status, disability status, or any other status protected be federal or state law. The company will provide reasonable accommodations to allow an applicant to participate in the hiring process if so requested.

Apply