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Process Control Specialist Jobs (NOW HIRING)

The Process Control Specialist will work with Maintenance, Operations, and technical personnel to optimize existing control systems as well as to plan and design new applications. This role will ...

The Process Control Specialist will work with Maintenance, Operations, and technical personnel to optimize existing control systems as well as to plan and design new applications. This role will ...

The Process Control Specialist is responsible for providing process control leadership in support of the reliable operation and continuous improvement at the Bishop Plant. This role is responsible ...

Overview The Process Control Specialist is responsible for monitoring the production shipping status and managing plan & Actual, Down time (HMGMA / MSV). Responsibilities (To perform within this ...

Quality Control Specialist Position Summary: The Quality Control Specialist will be responsible for ... Inspect incoming raw materials, in-process production, and finished products to ensure compliance ...

Quality Control Specialist Position Summary: The Quality Control Specialist will be responsible for ... Inspect incoming raw materials, in-process production, and finished products to ensure compliance ...

Process Control Engineer

Columbus, MT · On-site

$80K - $100K/yr

Process Control Engineer Location: Columbus, MT Site - Stillwater Mine & East Boulder Mine Schedule ... Ability to communicate with technical specialists and to interpret technical drawings and ...

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Process Control Specialist information

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$70

How much do process control specialist jobs pay per hour?

As of Jun 8, 2026, the average hourly pay for process control specialist in the United States is $35.82, according to ZipRecruiter salary data. Most workers in this role earn between $24.52 and $41.83 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Control Specialist, and why are they important?

To thrive as a Process Control Specialist, you need a solid background in process engineering, control systems, and data analysis, often backed by a degree in engineering or a related field. Familiarity with Distributed Control Systems (DCS), Programmable Logic Controllers (PLCs), and industry-standard software like SCADA is typically required, along with relevant certifications such as ISA Certified Automation Professional. Strong problem-solving skills, attention to detail, and effective communication are essential soft skills for this role. These skills ensure optimal process efficiency, quick troubleshooting, and safe, reliable plant operations.

What is a Process Control Specialist?

A Process Control Specialist is a professional who designs, implements, and maintains automated control systems in manufacturing or industrial environments. Their main goal is to optimize production processes, improve efficiency, and ensure product quality by monitoring and adjusting various control systems. They often work with programmable logic controllers (PLCs), distributed control systems (DCS), and other automation technologies. Process Control Specialists also troubleshoot system issues, analyze process data, and collaborate with engineers and operators to enhance system performance.

How does a Process Control Specialist typically collaborate with production and engineering teams?

Process Control Specialists work closely with both production operators and engineering teams to ensure manufacturing processes run efficiently and safely. They regularly communicate with production staff to monitor system performance, troubleshoot issues, and implement process adjustments. Additionally, they partner with engineers to design and optimize control strategies, review process data, and participate in improvement projects. This collaborative environment requires strong communication skills and a proactive approach to problem-solving.

What is the difference between Process Control Specialist vs Process Engineer?

AspectProcess Control SpecialistProcess Engineer
CredentialsTypically requires a degree in engineering, industrial technology, or related field; certifications like Certified Control Systems Technician (CCST) are commonUsually holds a degree in chemical, mechanical, or industrial engineering; professional engineer (PE) license may be preferred
Work EnvironmentWorks in manufacturing plants, refineries, or processing facilities focusing on control systems and automationDesigns, develops, and optimizes manufacturing processes, often collaborating across departments
Employer & Industry UsageCommonly employed by process industries such as oil & gas, chemicals, and pharmaceuticalsFound in similar industries but with a focus on process design and improvement

While both roles operate within process industries and require technical knowledge, Process Control Specialists focus on maintaining and troubleshooting control systems, whereas Process Engineers are involved in designing and optimizing processes. Understanding these distinctions helps in choosing the right career path or job search focus.

More about Process Control Specialist jobs
What states have the most Process Control Specialist jobs? States with the most job openings for Process Control Specialist jobs include:
What are popular job titles related to Process Control Specialist jobs? For Process Control Specialist jobs, the most frequently searched job titles are:
Infographic showing various Process Control Specialist job openings in the United States as of May 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $74,515 per year, or $35.8 per hour.

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Job description

Job Openings >> Process Control Specialist
Process Control Specialist
Summary
Title: Process Control Specialist ID: 2024 Location: Sioux City, IA Department: Automation
More about this job >
Description

About the Role

Are you passionate about automation and solving real-world challenges? Join us as a Process Controls Specialist and play a key role in delivering reliable, cutting-edge control systems for our customers. In this hands-on role, you'll troubleshoot, program, and support PLC-based systems, instrumentation, and electrical equipment across diverse industrial environments. You'll work both independently and as part of a project team to install, commission, and maintain safe, efficient, and well-documented control solutions.


What You'll Do

  • Diagnose, repair, and install electrical and control systems, including PLCs, HMIs, VFDs, and integrated hardware/software solutions
  • Install and troubleshoot instrumentation for pressure, temperature, flow, and level, plus digital communication systems like radio, cellular, and Ethernet
  • Resolve issues with control loops, 4-20 mA signals, motor controllers, relays, and ladder logic
  • Configure and program VFD systems; analyze and improve existing PLC programs
  • Upgrade and maintain PLC and HMI systems, including cabinet and field terminations
  • Support commissioning, calibration, startup, and ongoing service of control systems
  • Interpret and update electrical schematics, blueprints, and P&ID drawings-even when documentation is limited
  • Travel to customer sites for installations, service, and meetings as needed

What You'll Bring

  • Hands-on experience with PLCs, HMIs, drives, motors, and industrial controls
  • Technical education (vocational/associate degree) or 3-5 years of relevant experience
  • Strong troubleshooting skills across electrical, mechanical, and pneumatic systems
  • Proficiency with Rockwell Automation tools (RSLogix 500/5000, PanelBuilder32, FactoryTalk View Studio) and Microsoft Office
  • Ability to wire systems with or without detailed schematics
  • Self-starter mindset with flexibility for callouts and occasional overtime
  • Excellent organization and attention to detail under pressure
  • Physical ability to lift up to 50 lbs and work indoors/outdoors, including climbing and bending
  • Valid driver's license and willingness to travel

Ideal Candidate

The ideal candidate demonstrates Level 2 proficiency or above, with strong technical skills, problem-solving ability, and a commitment to safety and continuous learning.


Your Growth Path

We invest in your development through a clear progression plan:

  • Level 1: Foundations - Use a multimeter for AC/DC voltage and current; wire and troubleshoot relay logic circuits; read and modify electrical schematics; connect to PLCs via RSLogix 500/5000; build control panels and install wiring
  • Level 2: Systems and Drives - Troubleshoot and start up PowerFlex VFDs; install and troubleshoot signal loops and communication radios
  • Level 3: HMI and Instrumentation - Create and troubleshoot FactoryTalk View ME projects; calibrate and troubleshoot advanced instrumentation
  • Level 4: Advanced Controls & Leadership - Write PLC programs in Studio 5000; lead new or retrofit control system installations; mentor and guide technicians on projects; advancement requires demonstrated proficiency at each level

Thompson Solutions Group is an Equal Employment Opportunity Employer
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