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Process Controls Technician Jobs (NOW HIRING)

Heraeus

Process Controls Technician

Vandalia, OH · On-site

Process Controls Technician Heraeus Epurio Location Dayton - Ohio Permanent Full Time Process Controls Technician Summary The primary responsibility of this position is to develop, improve, and ...

Tallgrass

Process Controls Technician

Bainbridge, IN · On-site

ISA certified control systems technician * Understanding of process controls and processing fundamentals. * Knowledge and experience in safe handling practices of flammable gases, liquids, and high ...

TallGrass

Process Controls Technician

Bainbridge, IN

ISA certified control systems technician * Understanding of process controls and processing fundamentals. * Knowledge and experience in safe handling practices of flammable gases, liquids, and high ...

Arclin USA LLC

Automation Controls Technician

Dodson, LA

$70K - $93K/yr

Knowledge of Distributive Process Controls Systems (DeltaV) required; Programmable Logic Control, HMI, and Automation control systems knowledge is a plus. * AB RS Logix 5000, Control Logix, Powerflex ...

ControlsJobs

BAS - Controls Tech

Lawrenceville, NJ

$31.50 - $41.50/hr

Controls Technician -Lawrenceville, NJ - Controls Energy Company POSITION: * Controls Technician ... Work/Services: * Facility Management Systems, Process Controls, Energy & Optimization, 24/7 ...

Arclin

Automation Controls Technician

Dodson, LA · On-site

$70K - $93K/yr

Knowledge of Distributive Process Controls Systems (DeltaV) required; Programmable Logic Control, HMI, and Automation control systems knowledge is a plus. * AB RS Logix 5000, Control Logix, Powerflex ...

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Process Controls Technician information

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How much do process controls technician jobs pay per year?

As of Jun 9, 2026, the average yearly pay for process controls technician in the United States is $79,996.00, according to ZipRecruiter salary data. Most workers in this role earn between $68,000.00 and $89,000.00 per year, depending on experience, location, and employer.

What is the difference between Process Controls Technician vs Instrument Technician?

AspectProcess Controls TechnicianInstrument Technician
CertificationsTypically requires technical certifications or associate degrees in automation or process controlOften requires certifications in instrumentation or electronics
Work EnvironmentWorks primarily in manufacturing plants, refineries, or chemical facilities focusing on control systemsWorks on installing, maintaining, and repairing instrumentation and control devices
Employer & Industry UsageCommonly employed in process industries like oil & gas, chemicals, and manufacturingFound in similar industries, often overlapping with process controls roles

The Process Controls Technician focuses on maintaining and troubleshooting control systems that regulate manufacturing processes, while the Instrument Technician specializes in installing and repairing the instruments that feed data into these control systems. Both roles are essential in process industries and often work closely together, but their primary responsibilities and certifications differ slightly.

What are some typical challenges a Process Controls Technician faces when integrating new control systems into existing operations?

Process Controls Technicians often encounter challenges such as ensuring compatibility between new control systems and legacy equipment, minimizing downtime during upgrades, and troubleshooting complex issues that arise during integration. Effective communication with engineers, operators, and IT staff is crucial to address unexpected problems quickly and maintain production schedules. Staying updated on the latest control technologies and maintaining thorough documentation also helps minimize disruptions and ensures a smooth transition.

What is a Process Controls Technician?

A Process Controls Technician is a skilled professional responsible for installing, maintaining, and troubleshooting the control systems used to manage industrial processes. These technicians work with instruments such as sensors, controllers, and automated systems to ensure manufacturing or production processes operate efficiently and safely. They often calibrate equipment, analyze system performance, and help implement process improvements. Their work is vital for industries like manufacturing, energy, and chemical processing, where precise control of processes is essential.

What are the key skills and qualifications needed to thrive as a Process Controls Technician, and why are they important?

To excel as a Process Controls Technician, you need solid knowledge of industrial automation, instrumentation, and control systems, often backed by an associate degree or technical certification in electronics or process control. Familiarity with PLCs, SCADA systems, HMI software, and troubleshooting tools is typically required. Strong problem-solving abilities, attention to detail, and effective communication are crucial soft skills for diagnosing issues and collaborating with operations teams. These skills ensure efficient, safe, and reliable operation of automated processes in industrial environments.
What cities are hiring for Process Controls Technician jobs? Cities with the most Process Controls Technician job openings:
Who are the top companies hiring for Process Controls Technician jobs? The top employers for Process Controls Technician jobs are:
What states have the most Process Controls Technician jobs? States with the most job openings for Process Controls Technician jobs include:
What job categories do people searching Process Controls Technician jobs look for? The top searched job categories for Process Controls Technician jobs are:
What are popular job titles related to Process Controls Technician jobs? For Process Controls Technician jobs, the most frequently searched job titles are:
Process Controls Technician jobs near you
Infographic showing various Process Controls Technician job openings in the United States as of May 2026, with employment types broken down into 87% Full Time, and 13% Part Time. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $79,996 per year, or $38.5 per hour.
Process Controls Technician

Process Controls Technician

Heraeus

Vandalia, OH • On-site

Other

Posted 19 days ago

Heraeus Group rating

6.9

Company rating: 6.9 out of 10

Based on 11 frontline employees who took The Breakroom Quiz

Job description

Process Controls Technician
Heraeus Epurio
Location Dayton - Ohio
Permanent  
Full Time
 
 

Process Controls Technician

Summary

The primary responsibility of this position is to develop, improve, and maintain the automation systems at the Dayton site.  This includes but is not limited to ensuring the automation systems are functioning properly to keep the daily production runs on schedule, maintaining the measurement and control equipment, improving the HMIs/user interfaces and PLC/DCS systems, and supporting the digitalization of manual processes.

Essential Duties and Responsibilities

  • Monitoring and improving the plant PLC/DCS systems
  • Creation of sequences/sequential function charts for reactors and batch recipes
  • Ensure Process Automation is effectively utilized to optimize plant performance
  • Support in troubleshooting production issues related to automation
  • Provide training as needed to the chemical line operators
  • Tuning of measurement systems and control loops, including but not limited to transmitters, sensors, valves, actuators, positioners, controllers, ladder logic, and HMI systems
  • Optimization of production processes by supporting the process engineering team
  • Execute and/or support capital projects where necessary to improve the automation, measurement and control systems
  • Provide technical support and troubleshooting expertise to the Operational team along with supporting Root Cause Failure Analysis efforts for production, EHS, and Quality incidents
  • Coordinate, complete, and document Pre-Startup Safety Review (PSSR), Management of Change (MOC), and process safety revalidations, to meet process safety and environmental requirements
  • Handle confidential information with care
  • Apply troubleshooting/problem solving to quickly respond to operational issues
  • Provide input to department annual budgeting where applicable
  • Adherence to Code of Conduct as applicable to job function:  CoC Guideline No. 1:  Guideline for the Procurement of Products and Services, No. 2:  Guideline for the Prevention of Bribery in Commercial Transactions, No. 3:  Guideline for the Acceptance of Precious Metals and No. 4:  Guideline for the Prevention of Money Laundering and Participation in Criminal Acts
  • Implements the requirements of the Heraeus HPS EHS Development Path and GBU EHS requirements. Establishes EHS goals and targets as part of the continuous improvement process. Is aware of the EHS management system and how it applies to their area of responsibility and assures that equipment, facilities or plant(s) are operated in accordance with applicable laws and with Company EHS policies and other requirements
Education and/or Experience

A two-year degree and/or relevant training and 5-7 years of controls experience are required OR a bachelor's degree in engineering (Chemical, Electrical, Mechanical or equivalent) 2 years of controls experience in an automated manufacturing environment.  Experience in a chemical manufacturing environment is preferred.  The equivalent combination of education and experience will be considered.  A respect for and adherence to environmental, health and safety standards is required. Interpersonal skills and the ability to communicate in a professional manner are required.  Organizational skills, teamwork skills, the ability to multi-task, and the ability to solve problems are required. Computer proficiency in an MRP system as well as MS Office is required.

Technical Skills

Experience with the following programs, skills, and software are preferred:

  • Rockwell/Allen Bradley PLCs and HMIs and RSLogix Suite
  • OSISoft PI System
  • Opto 22
  • Ladder logic and code writing experience
  • 4-20 mA and/or HART protocol
  • PID loop tuning experience
  • Instrument scaling and calibration experience
  • Modbus
  • Building automation systems, such as JACE, etc.

Curious? Apply now!

Heraeus is proud to be an employer that provides equal access to opportunities for all its employees. We provide fair and equal consideration to all qualified applicants, regardless of sex, gender identity, sexual orientation, race, color, religion, national origin, physical or mental disability, protected veteran status, age, or any other legally protected characteristic. A diverse and inclusive culture is at the heart of our Vision, Mission, and Values. We are dedicated to cultivating a workforce that reflects a broad spectrum of cultures, backgrounds, and perspectives.   

We participate in E-Verify to confirm employment eligibility after hire. Learn more at www.e-verify.gov


Any further questions?

If you need any assistance or have questions, please contact hrdirect-americas@heraeus.com or visit our website at jobs.heraeus.com.

 

Keywords: Process Controls Technician, Controls Engineer, Controls Technician 

 

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