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Process Controls Technician Jobs (NOW HIRING)

Description The Process Controls Technician supports production, maintenance, and engineering teams to ensure safe, efficient, and cost-effective manufacturing processes within liquid product ...

ISA certified control systems technician * Understanding of process controls and processing fundamentals. * Knowledge and experience in safe handling practices of flammable gases, liquids, and high ...

ISA certified control systems technician * Understanding of process controls and processing fundamentals. * Knowledge and experience in safe handling practices of flammable gases, liquids, and high ...

Automation Controls Technician

Dodson, LA ยท On-site

$25.50 - $33.50/hr

The Automation Controls Technician is responsible for the daily maintenance of the plant ... Knowledge of Distributive Process Controls Systems (DeltaV) required; Programmable Logic Control ...

BAS - Controls Tech

Lawrenceville, NJ

$31.50 - $41.50/hr

Controls Technician -Lawrenceville, NJ - Controls Energy Company POSITION: * Controls Technician ... Work/Services: * Facility Management Systems, Process Controls, Energy & Optimization, 24/7 ...

Automation Controls Technician

Dodson, LA

$70K - $93K/yr

The Automation Controls Technician is responsible for the daily maintenance of the plant ... Knowledge of Distributive Process Controls Systems (DeltaV) required; Programmable Logic Control ...

Automation Controls Technician

Dodson, LA ยท On-site

$70K - $93K/yr

The Automation Controls Technician is responsible for the daily maintenance of the plant ... Knowledge of Distributive Process Controls Systems (DeltaV) required; Programmable Logic Control ...

Controls Technician

Denville, NJ ยท On-site

$35 - $40/hr

Seeking an experienced Controls Technician to support the installation, maintenance, calibration ... Support the reliable operation of instrumentation, electrical equipment, process controls, and ...

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Process Controls Technician information

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$24K

$80K

$150.5K

How much do process controls technician jobs pay per year?

As of Jun 29, 2026, the average yearly pay for process controls technician in the United States is $79,996.00, according to ZipRecruiter salary data. Most workers in this role earn between $68,000.00 and $89,000.00 per year, depending on experience, location, and employer.

What is the highest paid technician?

The highest paid technicians are often specialized roles such as industrial or nuclear technicians, with salaries exceeding $80,000 annually. Process Controls Technicians with advanced certifications and extensive experience in automation and control systems can also earn high salaries, especially in industries like oil and gas or manufacturing.

What is the difference between Process Controls Technician vs Instrument Technician?

AspectProcess Controls TechnicianInstrument Technician
CertificationsTypically requires technical certifications or associate degrees in automation or process controlOften requires certifications in instrumentation or electronics
Work EnvironmentWorks primarily in manufacturing plants, refineries, or chemical facilities focusing on control systemsWorks on installing, maintaining, and repairing instrumentation and control devices
Employer & Industry UsageCommonly employed in process industries like oil & gas, chemicals, and manufacturingFound in similar industries, often overlapping with process controls roles

The Process Controls Technician focuses on maintaining and troubleshooting control systems that regulate manufacturing processes, while the Instrument Technician specializes in installing and repairing the instruments that feed data into these control systems. Both roles are essential in process industries and often work closely together, but their primary responsibilities and certifications differ slightly.

What does a process control technician do?

A process control technician monitors, maintains, and calibrates industrial control systems and equipment to ensure efficient and safe operation of manufacturing or processing plants. They troubleshoot control system issues, install new control devices, and often use tools like PLCs and SCADA systems. The role typically requires technical skills, attention to detail, and knowledge of safety protocols.

What are some typical challenges a Process Controls Technician faces when integrating new control systems into existing operations?

Process Controls Technicians often encounter challenges such as ensuring compatibility between new control systems and legacy equipment, minimizing downtime during upgrades, and troubleshooting complex issues that arise during integration. Effective communication with engineers, operators, and IT staff is crucial to address unexpected problems quickly and maintain production schedules. Staying updated on the latest control technologies and maintaining thorough documentation also helps minimize disruptions and ensures a smooth transition.

What jobs pay 2000 a day?

In the field of process controls, highly specialized roles such as senior control systems engineers or project managers in large industrial facilities can earn around $2,000 per day, especially with extensive experience, certifications, and working on complex projects. These positions often require advanced technical skills, industry certifications, and the ability to manage large-scale operations or teams.

Where do process technicians make the most money?

Process technicians tend to earn higher salaries in regions with a strong manufacturing or industrial presence, such as areas with large chemical, oil, or pharmaceutical plants. Factors like experience, certifications, and specialized skills in control systems or automation can also influence earning potential, regardless of location.

What is a Process Controls Technician?

A Process Controls Technician is a skilled professional responsible for installing, maintaining, and troubleshooting the control systems used to manage industrial processes. These technicians work with instruments such as sensors, controllers, and automated systems to ensure manufacturing or production processes operate efficiently and safely. They often calibrate equipment, analyze system performance, and help implement process improvements. Their work is vital for industries like manufacturing, energy, and chemical processing, where precise control of processes is essential.

What are the key skills and qualifications needed to thrive as a Process Controls Technician, and why are they important?

To excel as a Process Controls Technician, you need solid knowledge of industrial automation, instrumentation, and control systems, often backed by an associate degree or technical certification in electronics or process control. Familiarity with PLCs, SCADA systems, HMI software, and troubleshooting tools is typically required. Strong problem-solving abilities, attention to detail, and effective communication are crucial soft skills for diagnosing issues and collaborating with operations teams. These skills ensure efficient, safe, and reliable operation of automated processes in industrial environments.
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Process Controls Technician

Process Controls Technician

Orion Talent

Conyers, GA โ€ข On-site

$80K/yr

Full-time

Posted 8 days ago


Job description

Description
The Process Controls Technician supports production, maintenance, and engineering teams to ensure safe, efficient, and cost-effective manufacturing processes within liquid product manufacturing, packaging, and sanitation operations. This role is responsible for programming, troubleshooting, monitoring, and maintaining process control systems and equipment across the facility.
The ideal candidate is highly technical, proactive, and experienced with industrial automation, PLCs, SCADA systems, and manufacturing technologies in a fast-paced production environment.
What You'll Do:
  • Support and maintain safe operating standards and procedures throughout the facility
  • Troubleshoot and optimize automated manufacturing and packaging systems
  • Program, monitor, and maintain process controls for manufacturing and sanitation operations
  • Support controls and programming for filling and packaging equipment
  • Maintain and troubleshoot steam, water, and product temperature control systems
  • Support SCADA systems and electronic monitoring systems
  • Verify bulk ingredient meters and tank level monitoring systems
  • Assist with special engineering and process improvement projects
  • Collaborate with maintenance, engineering, contractors, vendors, and plant operations teams
  • Drive proactive process improvements to reduce downtime and improve efficiency
  • Maintain strong internal and external customer satisfaction standards

Must-Have Skills, Experience, and Education:
  • Associate degree in Industrial Electronics, Automation, Electrical Technology, or related field
  • OR 5+ years of hands-on industrial controls experience
  • Experience with PLC programming and troubleshooting
  • Experience with Rockwell Automation software and Allen Bradley components
  • Knowledge of SCADA systems and industrial automation technologies
  • Strong troubleshooting and analytical problem-solving skills
  • Experience working in manufacturing or food production environments
  • Ability to read and interpret electrical diagrams, schematics, and technical documents
  • Strong verbal and written communication skills
  • Ability to work independently and manage multiple priorities in a fast-paced environment
  • Comfortable working around moving equipment, extreme temperatures, and high-noise environments
  • Ability to lift up to 50 lbs and perform physical tasks including climbing, bending, and standing for extended periods

Nice-to-Have Skills, Experience, and Education:
  • Food manufacturing or liquid processing experience
  • Experience with filling and packaging equipment controls
  • Knowledge of sanitation process controls
  • HMI programming experience
  • Experience with instrumentation and process monitoring devices
  • Preventive maintenance and continuous improvement experience
  • Familiarity with electrical safety procedures and lockout/tagout practices
  • Experience supporting capital projects or equipment installations

Work Environment:
  • Manufacturing and production facility environment
  • Frequent exposure to wet, humid, hot, cold, and high-noise conditions
  • Work around moving machinery and industrial equipment