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Metallurgy Process Engineer Jobs (NOW HIRING)

Process Engineer

Shirley, IN · On-site

$65K - $75K/yr

Position Summary The Investment Casting Process Engineer supports the development, optimization ... Interface with metallurgical lab for chemistry verification, microstructure review, and mechanical ...

Reporting to the Process Strategy & Technology Manager, this role is the bridge between raw ... Audits and validates metallurgical accounting data to ensure accuracy of metal recovery ...

Process Engineer - Forging Location: Canton, Ohio Company: Canton Drop Forge, Inc. Canton Drop ... Collaborate with Quality, Operations, and Metallurgy to maintain and improve process capability.

The Process Engineer will perform routine entry to advanced level engineering tasks under the ... and metallurgical staff, when needed. * Involved in the development of new methods to improve ...

As a Process Engineer , you'll play a vital role in developing, implementing, and improving metallurgical and manufacturing processes to support production efficiency and material performance. You ...

Process Engineer - Forging Location: Canton, Ohio Company: Canton Drop Forge, Inc. Canton Drop ... Collaborate with Quality, Operations, and Metallurgy to maintain and improve process capability.

Functional knowledge of aluminum chemistry, heat treat, metallurgical processes * Knowledge of process engineering procedures and disciplines such as PFMEA's and Process Control Plans * Demonstrated ...

Functional knowledge of aluminum chemistry, heat treat, metallurgical processes * Knowledge of process engineering procedures and disciplines such as PFMEA's and Process Control Plans * Demonstrated ...

The Process Engineer will perform routine entry to advanced level engineering tasks under the ... and metallurgical staff, when needed. * Involved in the development of new methods to improve ...

The Process Engineer is responsible for coordinating and overseeing all activities related to ... Bachelor's degree in metallurgical engineering, chemical engineering, materials engineering, or ...

Showing results 41-60

Metallurgy Process Engineer information

See salary details

$49.5K

$92K

$142.5K

How much do metallurgy process engineer jobs pay per year?

As of Aug 21, 2026, the average yearly pay for metallurgy process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What does a metallurgy process engineer do?

A Metallurgy Process Engineer is responsible for developing, optimizing, and overseeing processes involved in the extraction, refining, and manufacturing of metals and alloys. They work to improve efficiency, quality, and safety in metallurgical operations, such as smelting, casting, and heat treatment. Metallurgy Process Engineers also troubleshoot production issues, ensure compliance with environmental and safety regulations, and collaborate with other engineers to develop new materials or processes.

What are some typical challenges faced by metallurgy process engineers in optimizing industrial processes?

Metallurgy Process Engineers often encounter challenges such as balancing cost efficiency with maintaining material quality, adapting processes to new alloys or specifications, and troubleshooting unexpected production issues like contamination or equipment wear. They must continuously monitor process parameters, analyze data, and implement improvements while collaborating closely with production teams and quality control. Staying updated with the latest technological advancements and environmental regulations is also crucial to ensure processes remain competitive and compliant.

What are the key skills and qualifications needed to thrive as a metallurgy process engineer, and why are they important?

To thrive as a Metallurgy Process Engineer, a strong background in materials science, metallurgy, and chemical engineering is essential, typically supported by a relevant bachelor's degree. Familiarity with metallurgical analysis tools, process simulation software, and industry certifications like Six Sigma are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help professionals excel in cross-functional teams and complex manufacturing environments. These competencies are crucial for optimizing metal production processes, ensuring product quality, and driving operational efficiency.

What is the difference between Metallurgy Process Engineer vs Materials Scientist?

AspectMetallurgy Process EngineerMaterials Scientist
CredentialsBachelor's or Master's in Metallurgy, Materials Science, or related fieldBachelor's or Master's in Materials Science, Chemistry, or Physics
Work EnvironmentIndustrial settings, manufacturing plants, metal production facilitiesResearch labs, academic institutions, R&D departments
Industry UsageMetal production, mining, manufacturingResearch, development, academia

Metallurgy Process Engineers focus on optimizing metal production processes in industrial settings, while Materials Scientists primarily conduct research to develop new materials and improve existing ones. Both roles require a strong understanding of material properties but differ in their work environment and application focus.

Are metallurgy process engineers in demand?

Metallurgy process engineers are in steady demand due to their expertise in materials analysis, process optimization, and quality control in industries such as manufacturing, mining, and aerospace. Employment opportunities often require knowledge of industry-specific tools and certifications, with job growth driven by technological advancements and the need for sustainable materials processing.
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What states have the most Metallurgy Process Engineer jobs?

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What job categories do people searching Metallurgy Process Engineer jobs look for?

The top searched job categories for Metallurgy Process Engineer jobs are:

Infographic showing various Metallurgy Process Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Materials Process Engineer Level 3 or 4

Northrop Grumman Corporation

Sunnyvale, CA • On-site

Full-time

Medical, Life, PTO

Re-posted 25 days ago


Northrop Grumman rating

8.2

Company rating: 8.2 out of 10

Based on 364 frontline employees who took The Breakroom Quiz

89th of 543 rated manufacturers


Job description

RELOCATION ASSISTANCE: Relocation assistance may be available
CLEARANCE REQUIRED FOR START: No
CLEARANCE TYPE: Secret
TRAVEL: Yes, 10% of the TimeDescription
At Northrop Grumman, our employees have incredible opportunities to work on revolutionary systems that impact people's lives around the world today, and for generations to come. Our pioneering and inventive spirit has enabled us to be at the forefront of many technological advancements in our nation's history - from the first flight across the Atlantic Ocean, to stealth bombers, to landing on the moon. We look for people who have bold new ideas, courage and a pioneering spirit to join forces to invent the future, and have fun along the way. Our culture thrives on intellectual curiosity, cognitive diversity and bringing your whole self to work - and we have an insatiable drive to do what others think is impossible. Our employees are not only part of history, they're making history.
Northrop Grumman Mission Systems is a trusted provider of mission-enabling solutions for global security. Our Engineering and Sciences (E&S) organization pushes the boundaries of innovation, redefines engineering capabilities, and drives advances in various sciences. Our team is chartered with providing the skills, innovative technologies to develop, design, produce and sustain optimized product lines across the sector while providing a decisive advantage to the warfighter. Come be a part of our mission!
Northrop Grumman's Marine Systems Materials Engineering and Test Laboratory (METL) department is looking to hire a Materials Process Engineer Level 3 or 4. This is a fast-paced environment where the team provides materials engineering support to design engineering and on-site production activities. This team supports all programs within Marine Systems. These include missile launch systems and Propulsion and Power Generation (PPG) across Virginia, Columbia, Ford, Zumwalt, and upcoming platforms. This role will require an onsite presence in Sunnyvale, CA.
We are seeking a Materials Process Engineer Level 3 or 4 with advanced knowledge of metallographic sample preparation for ferrous alloys, wet-chemistry etching, light-optical microscopy, SEM-EDS, hardness testing, XRF, carbon/sulfur analysis, borescopes and load frames, as well as familiarity with commercial testing standards, material specifications and weld codes (NavSea preferred). Experience with non-metallic processes such as FTIR, thermal analysis, rheology, KF titration and paints/coatings testing is a plus, as is knowledge of DoW lifecycle-management procedures.
Key Responsibilities:
  • Perform metallographic sample preparation, wet-chemistry etching, and analysis of ferrous alloys using optical microscopy, SEM-EDS, hardness testing, XRF, carbon/sulfur analysis, borescopes, and load frames.
  • Conduct non-metallic laboratory tests (FTIR, thermal analysis, rheology, KF titration, paints/coatings) as needed.
  • Develop, analyze, and specify material properties, processing methods, fabrication procedures, and design allowables for metallic, non-metallic, and composite materials.
  • Execute failure analyses, life-prediction studies, and define material requirement specifications.
  • Review/approve subcontractor material-processing procedures and ensure compliance with commercial testing standards, material specs, weld codes (NavSea preferred), and DoD lifecycle-management processes.
  • Provide technical leadership for designated laboratory areas.

This position may filled at a Material Process Engineer Level 3 or a Materials Process Engineer Level 4 based on the qualifications listed below:
Basic Qualifications for Level 3:
  • Bachelor's Degree in STEM (Science, Technology, Engineering or Math) discipline with 5 years relevant work experience; or Master's Degree in STEM (Science, Technology, Engineering or Math) discipline with 3 years relevant work experience.
  • Laboratory Environment experience required.
  • Subject matter expertise with metallographic inspection and analysis of ferrous materials, e.g., sectioning parts, mount, prep & etch, light optical microscopy, SEM, hardness evaluations.
  • Experience with metallographic inspection and analysis of ferrous materials.
  • Knowledge of common commercial testing standards, material specs, and NavSea weld codes.
  • Ability to lift 25 pounds.
  • US Citizenship required.
  • Ability to obtain and maintain Secret Security Clearance.

Basic Qualifications for Level 4:
  • Bachelor's Degree in STEM (Science, Technology, Engineering or Math) discipline with 8 years relevant work experience; or Master's Degree in STEM (Science, Technology, Engineering or Math) discipline with 6 years relevant work experience.
  • Laboratory Environment experience required.
  • Subject matter expertise with metallographic inspection and analysis of ferrous materials, e.g., sectioning parts, mount, prep & etch, light optical microscopy, SEM, hardness evaluations.
  • Experience with metallographic inspection and analysis of ferrous materials.
  • Knowledge of common commercial testing standards, material specs, and NavSea weld codes.
  • Ability to lift 25 pounds.
  • US Citizenship required.
  • Ability to obtain and maintain Secret Security Clearance.

Preferred Qualifications
  • Skills with non-metallics laboratory processes, such as FTIR, thermal analysis, rheology, KF titration, and paints and coatings tests are a plus.
  • Experience with DoD processes and lifecycle management processes are also beneficial.

Primary Level Salary Range: $103,600.00 - $155,400.00
Secondary Level Salary Range: $129,300.00 - $193,900.00
The above salary range represents a general guideline; however, Northrop Grumman considers a number of factors when determining base salary offers such as the scope and responsibilities of the position and the candidate's experience, education, skills and current market conditions.
Depending on the position, employees may be eligible for overtime, shift differential, and a discretionary bonus in addition to base pay. Annual bonuses are designed to reward individual contributions as well as allow employees to share in company results. Employees in Vice President or Director positions may be eligible for Long Term Incentives. In addition, Northrop Grumman provides a variety of benefits including health insurance coverage, life and disability insurance, savings plan, Company paid holidays and paid time off (PTO) for vacation and/or personal business.
The application period for the job is estimated to be 20 days from the job posting date. However, this timeline may be shortened or extended depending on business needs and the availability of qualified candidates.
Northrop Grumman is an Equal Opportunity Employer, making decisions without regard to race, color, religion, creed, sex, sexual orientation, gender identity, marital status, national origin, age, veteran status, disability, or any other protected class. For our complete EEO and pay transparency statement, please visit http://www.northropgrumman.com/EEO. U.S. Citizenship is required for all positions with a government clearance and certain other restricted positions.

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About Northrop Grumman

Sourced by ZipRecruiter

At Northrop Grumman, our employees have incredible opportunities to work on revolutionary systems that impact people's lives around the world today, and for generations to come. Our pioneering and inventive spirit has enabled us to be at the forefront of many technological advancements in our nation's history - from the first flight across the Atlantic Ocean, to stealth bombers, to landing on the moon. We look for people who have bold new ideas, courage and a pioneering spirit to join forces to invent the future, and have fun along the way. Our culture thrives on intellectual curiosity, cognitive diversity and bringing your whole self to work - and we have an insatiable drive to do what others think is impossible.

Industry

Space research administration

Company size

10,000+ Employees

Headquarters location

Falls Church, VA, US

Year founded

1939