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Intermediate Process Engineer Jobs (NOW HIRING)

Process Engineer - Oil & Gas Ready to move beyond supporting someone else's designs and start taking greater ownership of your engineering work? CANUSA EPC is looking for a Process Engineer II to ...

Process Engineer - Oil & Gas Ready to move beyond supporting someone else's designs and start taking greater ownership of your engineering work? CANUSA EPC is looking for a Process Engineer II to ...

Process Engineer - Oil & Gas Ready to move beyond supporting someone else's designs and start taking greater ownership of your engineering work? CANUSA EPC is looking for a Process Engineer II to ...

Process Engineer

Marshfield, WI · On-site

$60 - $80/hr

The Process Engineer is responsible for process and product development activities within the ... Intermediate MS Office skills strongly desired. MS Excel, Word, PowerPoint. * Must be self ...

Material handling (entry to intermediate knowledge) * Engineering / equipment design (entry to ... Office, travel, and outdoors/indoors within a Process Plant and Mine environment Physical ...

Material handling (entry to intermediate knowledge) * Engineering / equipment design (entry to ... Office, travel, and outdoors/indoors within a Process Plant and Mine environment Physical ...

Process Engineer II

Jaffrey, NH · On-site

$77K - $130K/yr

Your Role The Process Engineer II is an intermediate level engineering position responsible for supporting the manufacture and testing of high purity filters, prioritizing safety and maintaining a ...

The Process Engineer IV serves as a technical lead for process design on projects of varying size ... Intermediate knowledge of applicable building codes * Advanced experience conducting and leading ...

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Intermediate Process Engineer information

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$49.5K

$92K

$142.5K

How much do intermediate process engineer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for intermediate process engineer in the United States is $92,018.00, according to ZipRecruiter salary data. Most workers in this role earn between $74,500.00 and $103,000.00 per year, depending on experience, location, and employer.

What is an intermediate process engineer?

Intermediate Process Engineers are professionals who design, analyze, and improve industrial processes within manufacturing or production environments. They typically have several years of experience and work under the supervision of senior engineers, contributing to process optimization, troubleshooting, and the implementation of new technologies. Their responsibilities often include process simulations, data analysis, and ensuring that processes meet safety, quality, and efficiency standards. Intermediate Process Engineers often bridge the gap between entry-level engineers and senior leadership, taking on more complex projects and sometimes mentoring junior staff.

What are the key skills and qualifications needed to thrive as an intermediate process engineer?

To thrive as an Intermediate Process Engineer, you need a solid understanding of process design, chemical or mechanical engineering principles, and a relevant engineering degree. Familiarity with process simulation software (such as Aspen HYSYS or AutoCAD), industry regulations, and Six Sigma or Lean certifications is highly valued. Strong analytical thinking, problem-solving ability, and effective communication are crucial soft skills for collaborating with cross-functional teams and optimizing processes. These qualifications and skills enable engineers to design efficient systems, ensure safety and compliance, and drive continuous improvement in industrial operations.

What are some common challenges an intermediate process engineer might face when working on cross-functional projects?

Intermediate Process Engineers often collaborate with teams from operations, quality, and maintenance, which can present challenges in aligning priorities and communication styles. Navigating differing timelines and expectations requires strong interpersonal and project management skills. Additionally, adapting to evolving project scopes and integrating feedback from multiple stakeholders is essential for successful project delivery. Proactive communication and a willingness to learn from other disciplines can help overcome these challenges and contribute to both personal and project success.

What is the difference between Intermediate Process Engineer vs Process Technician?

AspectIntermediate Process EngineerProcess Technician
Required CredentialsBachelor's degree in engineering or related field; some certificationsHigh school diploma or associate degree; technical certifications
Work EnvironmentDesign, optimization, and troubleshooting in manufacturing or chemical plantsOperating and maintaining equipment on the production floor
Employer & Industry UsageManufacturing, chemical, oil & gas industries

The Intermediate Process Engineer focuses on process design, improvement, and troubleshooting, often working in office settings or labs. In contrast, Process Technicians handle daily equipment operation and maintenance on the plant floor. Both roles are essential in manufacturing environments but differ in responsibilities and required qualifications.

Are intermediate process engineers in high demand?

Intermediate process engineers are generally in steady demand across manufacturing, chemical, and energy industries due to their expertise in process optimization and safety. Employers seek candidates with skills in process simulation, control systems, and certifications like Six Sigma, making experienced professionals valuable in the job market.

What cities are hiring for Intermediate Process Engineer jobs?

Cities with the most Intermediate Process Engineer job openings:

What are the most commonly searched types of Process Engineer jobs?

The most popular types of Process Engineer jobs are:

What states have the most Intermediate Process Engineer jobs?

States with the most job openings for Intermediate Process Engineer jobs include:

What are popular job titles related to Intermediate Process Engineer jobs?

For Intermediate Process Engineer jobs, the most frequently searched job titles are:

Infographic showing various Intermediate Process Engineer job openings in the United States as of July 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 1% Temporary, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $92,018 per year, or $44.2 per hour.

Intermediate Process Engineer

Denver, CO • On-site

$35 - $60/hr

Full-time

Posted 19 days ago


Key responsibilities

  • Develop process engineering studies, Basis of Design documents, calculations, and technical reports.

  • Build and update process simulation models using tools such as BRE ProMax and AspenTech HYSYS.

  • Review Process Flow Diagrams (PFDs), Heat & Material Balances (HMBs), and Piping & Instrumentation Diagrams (P&IDs).


Job description

Process Engineer – Oil & Gas



Ready to move beyond supporting someone else’s designs and start taking greater ownership of your engineering work?

CANUSA EPC is looking for a Process Engineer II to join our growing engineering team. This role is ideal for an engineer with 3–6 years of experience who has built a strong technical foundation and is ready for the next step—more responsibility, greater exposure to clients and projects, and the opportunity to see designs move from concept through execution and into the field.


At CANUSA EPC, you won’t be limited to one small piece of a project. You’ll work alongside experienced engineers, project managers, designers, clients, and other engineering disciplines to develop practical solutions for projects within the oil, natural gas, energy, and chemical industries.

You’ll perform detailed process engineering, develop simulations and design documents, participate in design and safety reviews, and have opportunities to support commissioning and startup in the field.


What You'll Do

As a Process Engineer II, you'll take an active role in executing process engineering deliverables while continuing to grow your technical expertise and project responsibility.

You will:

  • Develop process engineering studies, Basis of Design documents, calculations, and technical reports.
  • Build new and update existing process simulation models using tools such as BRE ProMax and AspenTech HYSYS.
  • Develop and review Process Flow Diagrams (PFDs), Heat & Material Balances (HMBs), and Piping & Instrumentation Diagrams (P&IDs).
  • Perform equipment, valve, and piping sizing calculations and develop associated specifications.
  • Perform Pressure Safety Valve (PSV) sizing and calculations with guidance from senior engineers.
  • Review vendor drawings, calculations, and technical documentation for compliance with project requirements.
  • Participate in Process Hazard Analysis (PHA) meetings and help implement resulting recommendations.
  • Work directly with project managers, engineers, designers, vendors, clients, and operations personnel throughout project execution.
  • Participate in multidisciplinary design reviews and help identify practical engineering solutions.
  • Conduct field surveys and site walkdowns to gather information and verify existing conditions.
  • Provide engineering support during commissioning, startup, troubleshooting, and operational improvement activities.
  • Support junior engineers and contribute to a collaborative engineering environment.
  • Assist with proposals, engineering estimates, and other business development activities.
  • Maintain CANUSA EPC's safety, engineering, and quality standards throughout project execution.


What We're Looking For

We're looking for an engineer who is technically capable, curious, and ready to continue developing into a well-rounded process engineering professional.

Minimum Qualifications

  • Bachelor's degree from an accredited program in Chemical Engineering, Petroleum Engineering, or a related engineering discipline.
  • Approximately 3–6 years of relevant process engineering experience. A master's degree may account for up to two years of experience.
  • Experience within the oil & gas, natural gas, energy, petrochemical, or chemical industries.
  • Working knowledge of process engineering calculations and design documentation.
  • Experience with process simulation software such as BRE ProMax and/or AspenTech HYSYS.
  • Familiarity with applicable industry codes, standards, and regulations, including API, ASME, and DOT requirements.
  • Strong analytical and technical problem-solving skills.
  • Ability to manage multiple projects, priorities, and deadlines.
  • Ability to work independently while knowing when to engage senior engineers and other disciplines.
  • Strong written and verbal communication skills.

Preferred

  • Engineer-in-Training (EIT) designation or active progress toward Professional Engineer (PE) licensure.
  • Previous EPC or consulting engineering experience.
  • Experience supporting field commissioning, startup, or troubleshooting activities.
  • Experience working directly with clients, operations teams, or vendors.


This Role May Be a Great Fit If You...

  • Want exposure to more than one phase of engineering projects.
  • Enjoy solving real-world process problems rather than performing the same calculations repeatedly.
  • Want to work directly with senior engineers and continue developing your technical expertise.
  • Like having a mix of office engineering and occasional field exposure.
  • Are comfortable taking ownership of your work while collaborating with multiple engineering disciplines.
  • Want a role where you can continue progressing toward a Senior Process Engineer level.


Travel & Field Work

This position is primarily engineering-focused but includes occasional travel to client offices, project sites, field locations, training, and industry events.

Candidates must have:

  • A valid driver's license.
  • A valid passport.
  • The ability to travel between the United States and Canada as required for project and business activities.


Why CANUSA EPC?

At CANUSA EPC, our engineers have the opportunity to work across disciplines and throughout the project lifecycle. You'll gain exposure to challenging projects, experienced technical professionals, clients, vendors, and field operations while continuing to develop the skills needed to advance your engineering career.

We value engineers who ask questions, take ownership, collaborate well, and want to understand how their designs actually perform in the field.

If you're ready to take the next step from early-career engineer to a more independent and technically confident Process Engineer, we'd like to hear from you.